Recall 23V-041: 2021 Toyota RAV4 Prime

Toyota Motor Engineering & Manufacturing recall for electrical system, reported to NHTSA on Feb 2, 2023, covering about 16,679 vehicles.

NHTSA number
23V-041
Report date
Feb 2, 2023
Vehicles affected
16,679
Owners notified
Feb 27, 2023

The problem

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime Plug-In Hybrid vehicles. During certain cold weather driving conditions, while driving in EV Mode, the hybrid vehicle control engine control unit (HEV ECU) software may cause the hybrid system to shut down if the accelerator is rapidly pressed to further accelerate the vehicle, resulting in a stall.

The risk

An engine stall increases the risk of a crash.

The fix

Dealers will update the HEV ECU software, free of charge. Owner notification letters are expected to be mailed February 27, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA01.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Recall details

ManufacturerToyota Motor Engineering & Manufacturing
ComponentElectrical System › Propulsion System › Hybrid Management › Power Control Unit/Module (Hpcu)
Recall started bythe manufacturer
NHTSA campaign number23V041000

Vehicles in this recall

VehicleModel years
Toyota RAV4 Prime2021All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 23V-041?

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime Plug-In Hybrid vehicles. During certain cold weather driving conditions, while driving in EV Mode, the hybrid vehicle control engine control unit (HEV ECU) software may cause the hybrid system to shut down if the accelerator is rapidly pressed to further accelerate the vehicle, resulting in a stall.

How is recall 23V-041 fixed?

Dealers will update the HEV ECU software, free of charge. Owner notification letters are expected to be mailed February 27, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA01.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.