Recall 94V-040: 1990–1991 Ford Chassis, 1991 Ford F-250 and 4 more
FORD MOTOR COMPANY recall for fuel system, gasoline, reported to NHTSA on Feb 23, 1994, covering about 89,770 vehicles.
The problem
The steel fuel return tubes that connect the frame fuel return lines with the engine fuel rail can contact the pinch weld flange connecting the dash panel to the floor pan. Continued contact leads to abrasion of the steel fuel return tube and eventually results in a fuel leak.
The risk
Abrasion of the steel tube wall that eventually causes a fuel leak may result in a fire, if a source of ignition is present.
The fix
Ford dealers will replace the fuel return tubes with flexible stainless steel braided/teflon tubes. Dealers will also inspect the fuel supply tubes.
Notes
System: fuel; fuel lines; metallic.vehicle description: light duty and super duty pickup trucks and chassis over 8,500 lbs. Gross vehicle weight rating equipped with 7.5l engines.note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided within a reasonable time and free of charge or the remedy does not correct the defect or noncompliance, please contact ford service center at 1-800-392-3673. Also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Recall details
| Manufacturer | FORD MOTOR COMPANY |
|---|---|
| Component | Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings |
| Recall started by | NHTSA (Office of Defects Investigation) |
| NHTSA campaign number | 94V040000 |
Vehicles in this recall
| Vehicle | Model years | |
|---|---|---|
| Ford Chassis | 1990, 1991 | All years |
| Ford F-250 | 1991 | All years |
| Ford F-350 | 1991 | All years |
| Ford F250 | 1990 | All years |
| Ford F350 | 1990 | All years |
| Ford Super Duty | 1990, 1991 | All years |
Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.
Frequently asked questions
What is recall 94V-040?
The steel fuel return tubes that connect the frame fuel return lines with the engine fuel rail can contact the pinch weld flange connecting the dash panel to the floor pan. Continued contact leads to abrasion of the steel fuel return tube and eventually results in a fuel leak.
How is recall 94V-040 fixed?
Ford dealers will replace the fuel return tubes with flexible stainless steel braided/teflon tubes. Dealers will also inspect the fuel supply tubes.
Is the recall repair free?
Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.