2021 Blue Bird Vision School Bus recalls and problems

The 2021 Blue Bird Vision School Bus has 26 safety recalls and 1 owner complaint filed with NHTSA. Recall repairs are free at any Blue Bird dealer.

Recalls
26
Complaints
1
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2021 Blue Bird Vision School Bus vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2021 Blue Bird Vision School Bus recalls

Recall 24V-758: Equipment

Reported Oct 11, 2024 · 28,479 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."

Risk: An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.

Fix: Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (SB).

Recall 24V-599: Fuel System, Gasoline

Reported Aug 12, 2024 · 8,294 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Bus Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with 6.8L gasoline engines. The coating on the fuel lines may have been improperly applied, which can result in a fuel leak.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

Fix: Dealers will inspect and replace the fuel lines as necessary, free of charge. Owner notification letters were mailed October 10, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.

Recall 24V-543: Structure

Reported Jul 19, 2024 · 16,708 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."

Risk: Roof panels that separate during a crash can increase the risk of injury.

Fix: Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.

Recall 24V-365: Fuel System, Other

Reported May 23, 2024 · 112 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021-2023 Vision school buses. The diesel tank that supplies the fuel fired heater was improperly designed and may leak fuel. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."

Risk: A fuel leak onto the road creates a hazard for other road users, increasing the risk of a crash. Additionally, a fuel leak in the presence of an ignition source increases the risk of a fire.

Fix: Dealers will repair the tank, free of charge. Owner notification letters were mailed July 08, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24DA.

Recall 24V-078: Seats

Reported Feb 7, 2024 · 6,691 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."

Risk: An unsecured seat may not adequately restrain an occupant, increasing the risk of injury during a crash.

Fix: Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-SB.

Recall 24V-068: Electrical System

Reported Feb 2, 2024 · 5,197 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 Vision school buses. Firmware in the multiplex module may cause the warning lights to deactivate and the stop arm to retract without warning.

Risk: An unintended deactivation of the warning lights and retraction of the stop arm during use increases the risk of a crash or injury.

Fix: Dealers will update the multiplex firmware, free of charge. Owner notification letters were mailed March 25, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CX (SB).

Recall 23V-425: Electrical System, Service Brakes, Air

Reported Jun 13, 2023 · 1,424 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

Risk: Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.

Fix: Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).

Recall 23V-276: Power Train

Reported Apr 18, 2023 · 419 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All American and Vision School Buses, equipped with PowerDrive 7000 electric drive systems. The System Control Module (SCM) may activate the anti-rollback feature, causing the vehicle to reverse faster than expected when the vehicle is in reverse and pointing downhill with the brake pedal not applied.

Risk: A vehicle reversing faster than expected can increase the risk of a crash.

Fix: Dealers will update the SCM software calibration, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CG (SB)

Recall 22V-736: Fuel System, Other

Reported Oct 4, 2022 · 66 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2013-2021 Vision school buses equipped with Ford 6.8L LPG engines. The LPG supply line may be damaged from contact with the RH park brake cable, which can result in a fuel leak.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

Fix: Dealers will inspect and repair the fuel lines and the park brake cable, free of charge. Owner notification letters were mailed on November 18, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CA-SB.

Recall 22V-579: Fuel System, Other

Reported Aug 4, 2022 · 4,900 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2017-2023 Blue Bird Vision school buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.

Risk: A corroded fuel line can leak fuel, increasing the risk of a fire.

Fix: Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-SB.

Recall 22V-578: Fuel System, Other

Reported Aug 4, 2022 · 49 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.

Risk: A corroded fuel line can leak fuel, increasing the risk of a fire.

Fix: Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.

Recall 22V-505: Electrical System

Reported Jul 14, 2022 · 482 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during operation.

Risk: An improperly grounded air compressor can cause electric shock, increasing the risk of injury.

Fix: Dealers will install an electrical ground strap between the compressor motor housing and vehicle chassis, free of charge. Owner notification letters were mailed February 6, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BY-SB.

Recall 21V-300: Power Train, Steering

Reported Apr 28, 2021 · 302 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The drivetrain may experience an electromagnetic noise on the Control Area Network (CAN) bus, which may cause a loss of electrical power to the power steering pump.

Risk: A loss of assisted power steering increases the risk of a crash.

Fix: Cummins will replace the High Voltage Low Power Inverter Harness, and install an overlay harness, free of charge. Interim owner notification letters were mailed on May 22, 2021. Owner notification letters were mailed on October 25, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242.

Recall 21V-284: Service Brakes, Air

Reported Apr 22, 2021 · 1,634 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American school buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake System."

Risk: Unintended spring brake application may occur, increasing the risk of a crash.

Fix: Dealers will replace the SC-3 check valves, free of charge. Owner notification letters were mailed on November 18, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BE-SB.

Recall 21V-253: Electrical System

Reported Apr 12, 2021 · 292 vehicles affected · Blue Bird Body Company

Problem: Blue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision and All American school buses. The electric drive train cannot detect isolation faults when the high voltage contactors are closed.

Risk: An undetected high voltage isolation can expose service personnel to high voltage, increasing the risk of injury.

Fix: Blue Bird will notify owners, and dealers will update the Vehicle Control Unit software or install a different combination of High Voltage Power Distribution Unit hardware, free of charge. The recall began on May 22, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BD-SB.

Older recalls

RecallDateComponentSummary
21V-083Feb 17, 2021Electronic Stability Control (ESC)Blue Bird Body Company (Blue Bird) is recalling certain 2021-2022 Vision and 2022 All American school buses equipped with hydraulic brakes and electronic stability control (ESC).
21V-070Feb 12, 2021Seat BeltsBlue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American buses.
20V-456Aug 5, 2020SteeringBlue Bird Body Company (Blue Bird) is recalling certain 2021 Vision and All American school buses.
20V-409Jul 15, 2020Seat BeltsBlue Bird Body Company (Blue Bird) is recalling certain 2018-2021 All-American and 2019-2021 Vision school buses.
20V-356Jun 15, 2020SteeringBlue Bird Body Company (Blue Bird) is recalling certain 2019-2021 Blue Bird Vision school buses powered by Compressed Natural Gas (CNG) or Liquefied Petroleum Gas (LPG).
20V-266May 12, 2020Equipment, Electrical SystemBlue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses equipped with factory-installed air conditioning (A/C) systems.
20V-258May 8, 2020Parking BrakeBlue Bird Body Company (Blue Bird) is recalling certain 2020-2021 Vision and All American school buses.
20V-249May 5, 2020Fuel System, Gasoline, Parking BrakeBlue Bird Body Company (Blue Bird) is recalling certain 2018-2021 Vision school buses equipped with Ford 6.8L gasoline engines with an optional right-hand mounted parking brake lever.
20V-234Apr 27, 2020Parking BrakeBlue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses.
20V-125Mar 3, 2020SeatsBlue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses.
19V-707Oct 4, 2019StructureBlue Bird Body Company (Blue Bird) is recalling certain 2019-2021 All American and Vision school buses.

2021 Blue Bird Vision School Bus problems reported by owners

Problem areaReports
Service Brakes1

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2021 Blue Bird Vision School Bus complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · reported Feb 1, 2023
There is an issue with the braking systems on the Bluebird buses which cause the brake lights to illuminate constantly, fail to illuminate, limit acceleration, and/or receive a "loss of brake input" warning message on the dash cluster. We have 43 Buses of like Year Models ranging from 2021 - 2022 Bluebird, Vision, that we have documented 38 separate repairs for 28 buses in our fleet related to the braking system. The brake pedal experiences excessive back travel that causes damage to the brake switch (part number 10026469). The cause of the excessive back travel is a gap between the pedal…

Other Blue Bird Vision School Bus years

Compare all Blue Bird Vision School Bus years · All Blue Bird models

Frequently asked questions

Does the 2021 Blue Bird Vision School Bus have any recalls?

Yes — NHTSA lists 26 recalls for the 2021 Blue Bird Vision School Bus: 24V-758 (equipment), 24V-599 (fuel system, gasoline), 24V-543 (structure), 24V-365 (fuel system, other), 24V-078 (seats) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2021 Blue Bird Vision School Bus?

Owners report service brakes problems most often (1 reports).

Are Blue Bird recall repairs free?

Yes. Safety recall repairs are free at authorized Blue Bird dealers, whether you are the first owner or bought the car used.