2004 BMW K Series recalls
Reported Jan 15, 2004 · 39,000 vehicles affected · BAYERISCHE MOTOREN WERKE
Problem: On certain motorcycles, the o-ring in fuel line quick-disconnect coupling could become damaged and lead to a fuel leak. There is also a problem involving crimp-type hose clamps, which can result in a fuel leak.
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Fix: Dealers will inspect and, if necessary, adjust all crimp-type hose clamps. Also, all fuel line quick-disconnect couplings will be inspected. If a leak is detected, the quick-disconnect o-ring will be replaced. If damaged, the coupling will be replaced. Owner notification began on april 30, 2004. Owners should contact bmw at 1-800-831-1117.
2004 BMW K Series problems reported by owners
| Problem area | Reports | |
|---|
| Fuel System, Gasoline | 3 | |
| Vehicle Speed Control | 1 | |
| Service Brakes | 1 | |
Most reported parts
- Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings — 2
Typical mileage at the time of the problem: 27,676 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 BMW K Series complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Service Brakes · at 24,000 miles · reported Mar 15, 2015
The brake failure light lit up and I lost power brakes and even at 10 MPH it was extremely difficult to stop the bike. The module controls the servo linkage also. This is a know problem with bmw k bikes with ABS and bmw refuses to recall the bikes. I believe it is a serious safety problem and riders cannot get any help from bmw. It is a 2500 dollar repair and it happens to many bikes at around 20,000 miles. No warning. We need help with putting some pressure on bmw. If you want verification call any bmw motorcycle dealer. There are lots of posts on I-bmw forums as well. I look forward to your…
Fuel System, Gasoline · at 14,000 miles · reported Nov 10, 2008
Fuel line quick disconnect began spraying me and my 2004 bmw k1200rs motorcycle with gasoline while riding. The mc was not drivable due to the obvious fire hazard. Checked the internet. Found NHTSA campaign id number 04v028000. Went to my local bmw dealer where I bought the bike and have had it serviced. Was told that my mc was not covered by the recall. Bought a new updated (Much superior metal instead of plastic) quick disconnect fitting and installed it myself. Complained to bmw of north america. Bmw of na also told me that my mc VIN number was not covered by the recall campaign. Since my…
Fuel System, Gasoline · at 37,900 miles · reported Oct 11, 2007
Upon arriving at home and shutting down the motorcycle, I could smell gas coming from the bike. I checked the fuel line quick disconnects and found that one was leaking fuel. Since the fuel pump was off, the fuel was not leaking very badly. I attempted to press the quick disconnect coupling together to insure that it was fully seated. When I did that, the end of the male connector, which was cracked and leaking, snapped off rendering the coupling useless. This also rendered the motorcycle inoperable. I did some research on the internet and discovered that this is a known issue to bmw and that…
Fuel System, Gasoline · at 27,676 miles · reported Oct 2, 2006
Notice of gasoline smell coming from right side. When examined, gas was dangerously spraying the entire valve cover, gear housing, bottom of transmission housing, and my right leg. The entire plastic quick disconnect of the return line sheared apart, causing the leak. Dealer has not corrected it yet since all were closed. I was able to find replacement clamps and a through barb at a hardware store. Painted engine components are not stained and need to be repainted. Plastic quick disconnects fuel line parts need to be replaced with appropriate brass or stainless steel parts. No fuel line…
Vehicle Speed Control · reported Mar 25, 2004
Car gas pedal sticks and then lunges forward, causing the car to be hard to control and unpredictable. Bmw dealer refuses to service car.
Frequently asked questions
Does the 2004 BMW K Series have any recalls?
Yes — NHTSA lists 1 recall for the 2004 BMW K Series: 04V-028 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 BMW K Series?
Owners report fuel system, gasoline problems most often (3 reports), followed by vehicle speed control (1). The typical mileage when problems were reported is about 27,676 miles.
Are BMW recall repairs free?
Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.