2004 BMW R Series recalls and problems

The 2004 BMW R Series has 1 safety recall and 4 owner complaints filed with NHTSA. Recall repairs are free at any BMW dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2004 BMW R Series vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 BMW R Series recalls

Recall 04V-028: Fuel System, Gasoline

Reported Jan 15, 2004 · 39,000 vehicles affected · BAYERISCHE MOTOREN WERKE

Problem: On certain motorcycles, the o-ring in fuel line quick-disconnect coupling could become damaged and lead to a fuel leak. There is also a problem involving crimp-type hose clamps, which can result in a fuel leak.

Risk: Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will inspect and, if necessary, adjust all crimp-type hose clamps. Also, all fuel line quick-disconnect couplings will be inspected. If a leak is detected, the quick-disconnect o-ring will be replaced. If damaged, the coupling will be replaced. Owner notification began on april 30, 2004. Owners should contact bmw at 1-800-831-1117.

2004 BMW R Series problems reported by owners

Problem area	Reports
Fuel System, Gasoline	2
Exterior Lighting	1
Power Train	1

Most reported parts

Exterior Lighting › Turn Signal — 1
Power Train › Driveline — 1
Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, and Fittings — 1

Typical mileage at the time of the problem: 20,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 BMW R Series complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel System, Gasoline · at 20,000 miles · reported Nov 2, 2012

The contact owns a 2004 bmw r-series. The contact stated that he smelled fuel being emitted from the vehicle while it was parked in a residential garage. The vehicle was taken to the dealer for diagnosis and the contact was informed that the o-ring in the fuel line quick-disconnect coupling would need to be replaced. The vehicle was repaired. The contact was then informed of a recall for the failure under NHTSA campaign id number: 04v028000 (Fuel system, gasoline:delivery:hoses, lines/piping, and fittings). The manufacturer was notified but advised the contact that his VIN was not included in…

Fuel System, Gasoline · at 6,964 miles · reported Jul 26, 2011

While driving on the highway (In a work zone), fuel began spraying from the right side of the motorcycle and the vehicle lost power. After pulling to the shoulder of the road and turning the vehicle off, gasoline continued to leak onto the hot exhaust pipes and vaporized into a cloud of smoke. Fortunately, the leaking fuel did not ignite. The vehicle was towed to an authorized bmw repair facility where it was determined that the "male" side of the fuel line quick-disconnect coupling had cracked. The original part is made out of plastic but the replacement part has been upgraded to metal. Nhtsa…

Power Train · at 74,000 miles · reported Jul 29, 2010

Bmw motorcycle final drive failures. In 2001 I purchased a new bmw r1100rt. Approximately one year into ownership 25k miles the final drive failed while I was riding. I thought the rear wheel was falling off. I was able to get the bike stopped without incident. I was traveling approximately 70 MPH. This was a very dangerous situation, not only was the rear wheel leaning to one side the whole rear half of the motorcycle was covered with oil, resulting in non working rear brake and a oil covered tire and wheel. Bike was repaired . Buy the time I made it home from my trip the rear drive was…

Exterior Lighting · at 1,075 miles · reported Mar 8, 2004

Right rear turn signal stem just feel off near the signal light. Plastic just broke after a 175 mile ride to ridgeway colorado. Less than a 32nd off an inch keeping it in place. Had to finish the last 60 miles with out it.

Other BMW R Series years

2007 200520042002 2001 2000

Compare all BMW R Series years · All BMW models

Frequently asked questions

Does the 2004 BMW R Series have any recalls?

Yes — NHTSA lists 1 recall for the 2004 BMW R Series: 04V-028 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 BMW R Series?

Owners report fuel system, gasoline problems most often (2 reports), followed by exterior lighting (1). The typical mileage when problems were reported is about 20,000 miles.

Are BMW recall repairs free?

Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.