2004 BMW R1200 GS recalls and problems

The 2004 BMW R1200 GS has 2 safety recalls and 4 owner complaints filed with NHTSA. Recall repairs are free at any BMW dealer.

Recalls
2
Complaints
4
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 BMW R1200 GS vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 BMW R1200 GS recalls

Recall 06V-164: Service Brakes, Hydraulic

Reported May 15, 2006 · 13,200 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: On certain motorcycles, under rapid, repeated, and unusually harsh braking, loss of ABS capability could temporarily occur.

Risk: Temporary loss of ABS braking could increase the risk of a crash.

Fix: Dealers will add a physical restriction, in the form of a banjo bolt with a flow restrictor to the brake line, and on certain models dealers will install new front brake discs of a slightly larger thickness free of charge. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1-800-831-1117.

Recall 06V-134: Service Brakes, Hydraulic

Reported Apr 24, 2006 · 9,260 vehicles affected · BMW OF NORTH AMERICA, LLC

Problem: On certain motorcycles, if certain procedures are performed that involves removal of the front left brake caliper, the ABS sensor cable can be routed incorrectly and when the caliper is reinstalled, the sensor cable can come into contact and rub against the front brake disc. Overtime, if the chafing becomes severe, it is possible to lose the ABS function.

Risk: Loss of ABS function could increase the risk of a crash during certain riding conditions.

Fix: Dealers will attach additional retaining clips free of charge to the ABS sensor cable, which will provide a more secure connection to the wheel carrier. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1-800-831-1117.

2004 BMW R1200 GS problems reported by owners

Problem areaReports
Power Train1
Unknown or Other1
Suspension1
Service Brakes, Hydraulic1

Most reported parts

  • Suspension › Rear — 1

Typical mileage at the time of the problem: 36,250 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 BMW R1200 GS complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes, Hydraulic · at 45,000 miles · reported Jan 15, 2011
Riding the bike slowly (About 40 KPH) and braked heavily. Disintegration of rear wheel carrier (Flange) on bmw gs1200 (2004) . This billet aluminum flange is the single component connecting the rear wheel with the motorcycle. And also the brake disk. The part broke apart under heavy braking and the brake disk detached, resulting in no rear wheel braking and damage to the ABS unit. Critical failure will certainly result in serious injury or death. Bmw australia has been advised and offered no recourse to correct ro advise other owners. Abs module also failed, with an internal leak (Possibly…
Suspension · at 36,250 miles · reported Dec 10, 2009
Stress fracture on bmw gs1200 (2004) rear wheel attachment flange. This billet aluminum flange is the single component connecting the rear wheel with the motorcycle. Critical failure will certainly result in serious injury. Bmwna indicate that this is a normal wear item and offer no recourse to correct.
Unknown or Other · at 6,000 miles · reported Jul 4, 2007
I have a 2007 bmw r1150 gs motorcycle with a failing sight glass. It has not melted, but has a white halo around the outside edge which indicates overheating of the sight glass. Action number on this issue is pe07031.

Other BMW R1200 GS years

Compare all BMW R1200 GS years · All BMW models

Frequently asked questions

Does the 2004 BMW R1200 GS have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 BMW R1200 GS: 06V-164 (service brakes, hydraulic), 06V-134 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 BMW R1200 GS?

Owners report power train problems most often (1 reports), followed by unknown or other (1). The typical mileage when problems were reported is about 36,250 miles.

Are BMW recall repairs free?

Yes. Safety recall repairs are free at authorized BMW dealers, whether you are the first owner or bought the car used.