2003 Chevrolet C4500 recalls and problems

The 2003 Chevrolet C4500 has 1 safety recall and 5 owner complaints filed with NHTSA. Recall repairs are free at any Chevrolet dealer.

Recalls

Complaints

Crashes / fires

1 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2003 Chevrolet C4500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Chevrolet C4500 recalls

Recall 02V-202: Suspension

Reported Jul 26, 2002 · 952 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain medium duty trucks equipped with 11,000 lb. Rear axle have a condition where the rear axle anchor plate may fracture. As the anchor plate fractures, there is an audible "bang." if this indication of a condition requiring the driver's attention went unnoticed or was ignored, and under certain rebound, braking, or cornering maneuvers, the rear axle would be free to move fore and aft and provide unexpected steering inputs to the vehicle.

Risk: If this happens while the vehicle is moving, a crash could result.

Fix: Dealers will install a new rear axle anchor plate and spacer. Owner notification began august 16, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or gmc at 1-800-462-8782.

2003 Chevrolet C4500 problems reported by owners

Problem area	Reports
Engine and Engine Cooling	3
Electrical System	2
Suspension	1
Fuel System, Gasoline	1

Most reported parts

Engine and Engine Cooling › Engine — 2
Engine and Engine Cooling › Cooling System — 1

Typical mileage at the time of the problem: 57,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Chevrolet C4500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel System, Gasoline · at 65,000 miles · reported Sep 8, 2011

After months of hard starting the engine, thinking it was the cold weather, older glow plugs, it turned out to be not enough pressure in the fuel system. The fuel injectors are leaking diesel fuel into the crankcase. Chevy has know of this problem for some time. They want 4500.00 to replace the injectors. The oil is contaminated and can catch on fire. I do not know if there is further damage to the cylinders or pistons or other components due to driving with contaminated oil. Chevy says to bad. Roll the dice on the repair or buy a new truck. Easy for them to say, it is not their hard work or…

Engine and Engine Cooling · at 57,000 miles · reported Feb 22, 2006

Dt*: the contact stated when driving at any speed, the vehicle stalled intermittently. When the ignition was turned off, the vehicle would restart without a problem. The dealership replaced the fuel pump and exchange pump, although this helped the stalling, it did not correct the problem. The stalling progressively got worse. The dealership is unable to determine a problem.

Electrical System · reported Nov 30, 2005

The 2003 chevrolet kodiak c-4500 crew cab truck comes standard with a factory installed exhaust brake. When the brake is engaged, no brake lights come on at the rear of the vehicle. This size truck is commonly used to haul rv trailers, fifth wheel trailers and horse trailers. Since the brake lights are not activated on the truck, neither are they activated on the rear of the trailer. When activating the exhaust brake while going down a steep hill, the vehicle and trailer can be slowing down, but not give any indication to a following vehicle. This is a very dangerous situation. I asked the GM…

Electrical System · reported Sep 8, 2004

While driving 60 MPH vehicle stalled. Consumer was unable to restart vehicle, and had it towed to the dealer for inspection. Mechanic determined that the temperature sensor needed to be replaced, and replaced it. However, the problem recurred, and vehicle was taken back to the dealer . Mechanic replaced the computer sensor, and the problem recurred again.

Engine and Engine Cooling · at 38,000 miles · reported Nov 28, 2003

Consumer complained about an engine problem. It did not maintain the throttle. Engine went into neutral without a cause. Also, a suspension problem due to bolts placed in upside down position which caused vehicle to flip. Wires and plastic bolt holders melted.

Other Chevrolet C4500 years

2009 2007 2006 20042003

Compare all Chevrolet C4500 years · All Chevrolet models

Frequently asked questions

Does the 2003 Chevrolet C4500 have any recalls?

Yes — NHTSA lists 1 recall for the 2003 Chevrolet C4500: 02V-202 (suspension). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Chevrolet C4500?

Owners report engine and engine cooling problems most often (3 reports), followed by electrical system (2). The typical mileage when problems were reported is about 57,000 miles.

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.