2004 Chevrolet Express 2500 recalls
Reported Dec 13, 2005 · 2 vehicles affected · QUALITY COACHES INC.
Problem: Certain conversion vans built on gmc/chevrolet chassis fail to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices and associated equipment." the housing lens of the center high mounted stop lamp does not allow enough light to emit from the lamp.
Risk: Following vehicles may not be fully informed of vehicle braking. Rear-end crashes and injury to occupants may occur.
Fix: Quality coaches is working with audiovox to replace the center high-mounted brake lamp assembly. Owners may contact quality coaches at 1-800-373-6357 or asa at 1-800-274-1886.
2004 Chevrolet Express 2500 problems reported by owners
| Problem area | Reports | |
|---|
| Power Train | 3 | |
| Service Brakes, Hydraulic | 2 | |
| Engine and Engine Cooling | 2 | |
| Equipment | 1 | |
| Electrical System | 1 | |
| Service Brakes | 1 | |
Most reported parts
- Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
- Electrical System › Instrument Cluster/Panel — 1
- Power Train › Automatic Transmission — 1
Typical mileage at the time of the problem: 103,000 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Chevrolet Express 2500 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Service Brakes · at 115,000 miles · reported Oct 5, 2016
The contact owns a 2004 chevrolet express 2500. The contact stated that when the brakes were applied, the vehicle shook violently. The vehicle was taken to an independent mechanic where the brake pads and rotors were replaced; however, the failure continued. The contact had to apply extreme force to the brake pedal to ensure that the vehicle came to a complete stop. The VIN was not included in NHTSA campaign numbers: 05v043000 (Service brakes, hydraulic) and 04v045000 (Service brakes, hydraulic). The manufacturer was not notified of the failure. The approximate failure mileage was 115,000.
Power Train · at 119,000 miles · reported Aug 2, 2013
The contact owns a 2004 chevrolet express 2500. The contact stated whenever at an idle a loud metal to metal noise would emit continuously. The vehicle was taken to an independent mechanic on two separate occasions where the cracked flywheel was replaced each time. The manufacturer was not notified of the problem. The approximate failure mileage was 119,000.
Engine and Engine Cooling · at 15,500 miles · reported Feb 6, 2012
As I attempted to speed up in traffic, I heard a noise and the vehicle suddenly slowed down. I was able to get it off the highway on to a side road. Once there, it would not start. On closer inspection, I saw that the belt had come apart and off the pulley's. I had the van towed to my home and subsequently, fixed/replaced the belt. Since that time, I began to hear a low knocking, more so when I turned on the air conditioning. When it became louder on all gears and while parked, I took it to holler drivers mart, in winter park, fl. On 01/19/2012, I was told that the flywheel had sheared around…
Engine and Engine Cooling · at 103,000 miles · reported Jun 14, 2010
Mysterious coolant leak. Reservoir is low and needs refilling often. Mechanic has performed pressure test to no avail. No coolant on ground at any point. No visible signs of leak. This began right after 2nd cracked flywheel was replaced. At the same time a lifter knock began as well. 1st flywheel was replaced at 103k (3k outside of extended warranty). 2nd flywheel replaced at 143k. Van is kept in mint condition, oil changed every 3k w/o fail. Vehicle seems to be in otherwise terrific condition. 1st and only owner. Date referred to is date of 2nd flywheel crack.
Service Brakes, Hydraulic · at 26,500 miles · reported Jan 15, 2010
I own a 2004 silverado 2500 hd with 26,500 miles on it. I had my truck serviced for speedometer that was not working and was told by karl chevy here in ankeny, ia that all of my rotors and brake pads needed to be replaced because of rust. Gm ought to fix my brakes for free, they need to recall. I AM 61 and have owned a few automobiles and have never had to replace rotors with such low mileage. The majority of miles are highway. I have been in a rideshare pool using a metro van provided to our pool for the last four years as the main driver.
Frequently asked questions
Does the 2004 Chevrolet Express 2500 have any recalls?
Yes — NHTSA lists 1 recall for the 2004 Chevrolet Express 2500: 05V-559 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Chevrolet Express 2500?
Owners report power train problems most often (3 reports), followed by service brakes, hydraulic (2). The typical mileage when problems were reported is about 103,000 miles.
Are Chevrolet recall repairs free?
Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.