2004 Chevrolet Suburban recalls and problems
The 2004 Chevrolet Suburban has 4 safety recalls and 204 owner complaints filed with NHTSA. Recall repairs are free at any Chevrolet dealer.
Recalls may cover only some 2004 Chevrolet Suburban vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 Chevrolet Suburban recalls
Recall 06V-289: Engine and Engine Cooling
Problem: On certain trucks equipped with an 8.1l v8 (Rpo l8-VIN g) engine have a condition in which the engine fuel rail pulse damper retainer clip may fracture resulting in inadequate retention of the damper.
Risk: If the damper comes loose, a fuel leak may result. Fuel leakage, in the presence of an ignition source, could result in a fire.
Fix: Dealers will replace the engine fuel rail pulse damper retainer clip free of charge. The recall began on august 31, 2006. Owners may contact chevrolet at 1-800-630-2438 and gmc trucks at 1-866-996-9463.
Recall 05V-163: Seat Belts
Problem: On certain crew cab pickup trucks and sport utility vehicles, the 2nd row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips of occupants, especially smaller occupants, seated in this position. Appropriate use of a child seat or booster seat, as recommended for small children, does improve the fit condition for this user group. In addition to instructions on proper infant and young child restraint (With child seats or boosters), special verbiage for restraining older child is included in the owner's manual. Also, the suggested seat belt fit/routing for adults, irrespective of seating position, is described in the owner's manual text.
Risk: A lap portion of the seat belt routing that is not low and snug on the hips can allow the lap belt to ride up on an occupant's abdomen instead of fitting low around their hipbones, and therefore, can expose them to more risk of abdominal and internal organ injury.
Fix: Dealers will cut open the guide loop, remove a portion of the loop, and then the remaining two sides should be folded over and secured with a retainer free of charge. The recall began on july 21, 2005. Owners may contact cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, or hummer at 1-800-732-5493.
Recall 05V-043: Service Brakes, Hydraulic
Problem: Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
Risk: If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.
Fix: Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc trucks at 1-866-996-9463 and hummer at 1-800-732-5493.
Recall 04V-045: Service Brakes, Hydraulic
Problem: Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.
Risk: Consequently, the valve o-ring seal may fracture. Steering efforts may be slightly increased while braking or parking. Under certain driving conditions, a fractured seal may require a slight increase in the applied brake pedal effort to achieve the same vehicle deceleration rate as prior to the seat fracture.
Fix: Dealers are to replace the hydro-boost relief valve. The recall began on june 18, 2004. Owners should contact cadillac at 1-866-982-2339; chevrolet at 1-800-630-2438; gmc at 1-866-996-9463; or hummer at 1-866-486-6376.
2004 Chevrolet Suburban problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Electrical System | 72 | |
| Service Brakes | 32 | |
| Service Brakes, Hydraulic | 18 | |
| Steering | 15 | |
| Power Train | 14 | |
| Air Bags | 14 | |
| Fuel System, Gasoline | 12 | |
| Engine and Engine Cooling | 12 | |
| Vehicle Speed Control | 12 | |
| Visibility | 8 | |
| Electronic Stability Control (ESC) | 8 | |
| Suspension | 7 |
Most reported parts
- Electrical System › Instrument Cluster/Panel — 41
- Power Train › Automatic Transmission — 7
- Fuel System, Gasoline › Delivery › Fuel Pump — 7
- Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 5
- Electrical System › Wiring — 4
- Engine and Engine Cooling › Engine — 3
- Air Bags › Frontal — 3
- Steering › Hydraulic Power Assist System — 2
Typical mileage at the time of the problem: 63,200 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Chevrolet Suburban complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Chevrolet Suburban years
Frequently asked questions
Does the 2004 Chevrolet Suburban have any recalls?
Yes — NHTSA lists 4 recalls for the 2004 Chevrolet Suburban: 06V-289 (engine and engine cooling), 05V-163 (seat belts), 05V-043 (service brakes, hydraulic), 04V-045 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Chevrolet Suburban?
Owners report electrical system problems most often (72 reports), followed by service brakes (32). The typical mileage when problems were reported is about 63,200 miles.
Are Chevrolet recall repairs free?
Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.