2003 Chevrolet W3500 recalls and problems

The 2003 Chevrolet W3500 has 1 safety recall and 4 owner complaints filed with NHTSA. Recall repairs are free at any Chevrolet dealer.

Recalls
1
Complaints
4
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2003 Chevrolet W3500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Chevrolet W3500 recalls

Recall 05V-168: Fuel System, Diesel

Reported Apr 20, 2005 · 253 vehicles affected · ISUZU MANUFACTURING SERVICES OF AMERICA

Problem: On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.

Risk: Overflow fuel may result in high amount of diesel fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1-800-255-6727.

2003 Chevrolet W3500 problems reported by owners

Problem areaReports
Steering2
Service Brakes, Hydraulic1
Tires1

Most reported parts

  • Tires › Sidewall — 1

Typical mileage at the time of the problem: 18,500 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Chevrolet W3500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Steering · at 4,000 miles · reported Jul 31, 2003
The steering wheel locks when applying pressure to the brake pedal. The consumer called the manufacturer and has been to the dealer several times. At 14,000 miles the dealer installed a new power steering pump. The dealer also stated this is normal for this truck. Please provide details.
Tires · at 18,500 miles · reported Jul 15, 2003
Goodyear wrangler at/s tt215/85r16 115/1120 load rande e tires came on a 2003 chevy 3500 4x4 ...with a duramax engine ...both front tires developed sidewall bulges ...both tires replaced...5 thousand mile later the second set developed same problem...truck is still at dealer waiting for a goodyear rep....looks like these tires cant hold up under the weight of this vehicle....would be really bad if this 8000 pound truck had a blowout ...
Service Brakes, Hydraulic · reported May 22, 2003
The brakes pulled in the opposite direction of the steering wheel position when applied. The dealer was been unable to determine cause.

Other Chevrolet W3500 years

Compare all Chevrolet W3500 years · All Chevrolet models

Frequently asked questions

Does the 2003 Chevrolet W3500 have any recalls?

Yes — NHTSA lists 1 recall for the 2003 Chevrolet W3500: 05V-168 (fuel system, diesel). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Chevrolet W3500?

Owners report steering problems most often (2 reports), followed by service brakes, hydraulic (1). The typical mileage when problems were reported is about 18,500 miles.

Are Chevrolet recall repairs free?

Yes. Safety recall repairs are free at authorized Chevrolet dealers, whether you are the first owner or bought the car used.