2004 Dodge Grand Caravan recalls and problems

The 2004 Dodge Grand Caravan has 1 safety recall and 116 owner complaints filed with NHTSA. Recall repairs are free at any Dodge dealer.

Recalls

Complaints

116

Crashes / fires

4 / 1

Injuries / deaths

2 / 0

Recalls may cover only some 2004 Dodge Grand Caravan vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Dodge Grand Caravan recalls

Recall 04V-386: Steering

Reported Aug 5, 2004 · 681,000 vehicles affected · DAIMLERCHRYSLER CORPORATION

Problem: On certain minivans equipped with 3.3 or 3.8l V-6 engine, the upper power steering cooler hose may split and cause a fluid leak.

Risk: Power steering fluid leakage in the presence of an ignition source can result in an under hood fire.

Fix: Dealers will replace the upper power steering cooler hose. This recall began on september 27, 2004. Owners should contact daimlerchrysler at 1-800-853-1403.

2004 Dodge Grand Caravan problems reported by owners

Problem area	Reports
Fuel/Propulsion System	25
Service Brakes, Hydraulic	18
Engine and Engine Cooling	14
Steering	14
Electrical System	13
Fuel System, Gasoline	11
Latches/Locks/Linkages	9
Engine	6
Air Bags	5
Structure	4
Exterior Lighting	4
Suspension	3

Most reported parts

Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 4
Service Brakes, Hydraulic › Foundation Components › Disc › Pads — 4
Steering › Rack and Pinion — 3
Latches/Locks/Linkages › Doors › Latch — 3
Engine and Engine Cooling › Engine — 3
Engine and Engine Cooling › Engine › Gasoline › Belts and Associated Pulleys — 2
Fuel System, Gasoline › Storage › Tank Assembly — 2
Power Train › Automatic Transmission — 2

Typical mileage at the time of the problem: 83,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Dodge Grand Caravan complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Air Bags · reported Nov 22, 2021

The contact owns a 2004 Dodge Grand Caravan. The contact stated that while driving at an undisclosed speed, another vehicle crashed into the rear passenger side of the vehicle. The air bags failed to deploy. The air bags warning light illuminated. The contact stated that her face hit the steering wheel. A police report was filed. The contact drove to the nearest hospital, however, she was unconscious upon arrival and was transported inside the hospital. The vehicle was towed to the contact's residence. The contact had been seeking medical assistance. The dealer was notified of the failure and…

Unknown or Other · at 200,000 miles · reported Mar 19, 2021

Sliding door locking activator failure prevents to door from being unlocked manually which is a big safety issue because rear passengers cannot exit them doors and therefore have to climb over the console and front seats to exit .. This is a big problem affecting all grand caravan and caravans with power lock and sliding doors. I will repeat this you cannot unlock the door manually if the actuator fails which prevents passengers from exiting the vehicle in the case of an emergency and chrysler needs to recall these vehicles and repair them so the locks can be unlock under all circumstances…

Engine · at 213,000 miles · reported Mar 26, 2020

The contact owns a 2004 dodge grand caravan. The contact stated while driving, the vehicle overheated without warning. The failure occurred several times. The contact stated as precaution the vehicle was stopped to allow the engine to cool down. The vehicle was not taken to a dealer nor was the manufactured notified of the failure. The vehicle was not repaired. The failure mileage was 213,000. Consumer stated after changing the thermostat pieces of plastic came out of the motor. Problem with overheating has occured for 4 years.

Fuel/Propulsion System · at 260,000 miles · reported Sep 4, 2019

Hairline cracks in fuel pump outlet just before connecting to fuel line leads to strong fuel smell and fuel vapors all around vehicle. Fuel pump needs replacement to repair this dangerous condition. Highly suggest different fuel pump design that is not prone to hairline cracks and potential fire hazard as fuel leak is about one foot away from a hot muffler and a tossed cigarette or other spark could cause a fire or explosion.

Fuel/Propulsion System · at 115,000 miles · reported Nov 4, 2016

After filling the gas tank, within a few miles the vehicle will stall. Dodge already has extended the warranty on the fuel tank of vehicle built after september 2003 but mine was built august 5 2003 so it is outside their window. This is a very dangerous issue because it has happened to me on the highway at 55 miles an hour and I then have no power and need to get out of the way of traffic that is going to run me over.

Other Dodge Grand Caravan years

2020 2019 2018 2017 2016 2015 2014 2013 2012 2011 2010 2009 2008 2007 2006 200520042003 2002 2001 2000

Compare all Dodge Grand Caravan years · All Dodge models

Frequently asked questions

Does the 2004 Dodge Grand Caravan have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Dodge Grand Caravan: 04V-386 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Dodge Grand Caravan?

Owners report fuel/propulsion system problems most often (25 reports), followed by service brakes, hydraulic (18). The typical mileage when problems were reported is about 83,000 miles.

Are Dodge recall repairs free?

Yes. Safety recall repairs are free at authorized Dodge dealers, whether you are the first owner or bought the car used.