2002 Harley-Davidson 1200 Custom Sportster recalls and problems

The 2002 Harley-Davidson 1200 Custom Sportster has 1 safety recall and 2 owner complaints filed with NHTSA. Recall repairs are free at any Harley-Davidson dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2002 Harley-Davidson 1200 Custom Sportster vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Harley-Davidson 1200 Custom Sportster recalls

Recall 03V-058: Visibility

Reported Feb 21, 2003 · 11,952 vehicles affected · HARLEY-DAVIDSON MOTOR COMPANY

Problem: On certain motorcycles, the mirror stem could fracture allowing the mirror to fall.

Risk: This condition can occur without warning and present an unreasonable risk of crash, injury, or death.

Fix: Dealers will replace the mirrors. Owner notification began april 17, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact harley-davidson at 1-414-342-4680.

2002 Harley-Davidson 1200 Custom Sportster problems reported by owners

Problem area	Reports
Exterior Lighting	2

Most reported parts

Exterior Lighting › Headlights — 1

Typical mileage at the time of the problem: 12,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Harley-Davidson 1200 Custom Sportster complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Exterior Lighting · at 12,000 miles · reported May 25, 2010

Excessive and inferior design of the headlight bracket on 2002 xl1200 sportster cause the internal bulb to vibrate loose and go out while riding at night nearly causing a fatal crash as multiple vehicles pulled out directly in front of me before I realized that I was no longer visible to other vehicles. I took it to the dealer and they informed me that the bracket was cracked. I asked about other options as I feel this part is inadequate and they told me that harley upgraded the part. That means that harley is aware that there is a problem with this part. I feel this is a major safety issue…

Exterior Lighting · at 6,800 miles · reported Jun 19, 2005

Stock headlight was fitted with manufacturer's optional headlight trim ring. Shortly after purchase in june 2002. Excessive headlight movement/vibration was noticed on 6/10/2005. Upon closer inspection, I found the mounting bracket attached to the headlight bucket was cracked 9/10th's across. I rode it very gingerly to the dealer,pointed this out, and left the bike there for repairs. Had this failed, especially during night riding, it would have posed an unreasonable risk of accident. It is awaiting a new part. I will be asking for the original part upon pickup from dealer.

Other Harley-Davidson 1200 Custom Sportster years

No other model years have data.

Compare all Harley-Davidson 1200 Custom Sportster years · All Harley-Davidson models

Frequently asked questions

Does the 2002 Harley-Davidson 1200 Custom Sportster have any recalls?

Yes — NHTSA lists 1 recall for the 2002 Harley-Davidson 1200 Custom Sportster: 03V-058 (visibility). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Harley-Davidson 1200 Custom Sportster?

Owners report exterior lighting problems most often (2 reports). The typical mileage when problems were reported is about 12,000 miles.

Are Harley-Davidson recall repairs free?

Yes. Safety recall repairs are free at authorized Harley-Davidson dealers, whether you are the first owner or bought the car used.