2004 Harley-Davidson Road King recalls and problems

The 2004 Harley-Davidson Road King has 1 safety recall and 10 owner complaints filed with NHTSA. Recall repairs are free at any Harley-Davidson dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

1 / 0

Recalls may cover only some 2004 Harley-Davidson Road King vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Harley-Davidson Road King recalls

Recall 04V-465: Fuel System, Gasoline

Reported Sep 30, 2004 · 2,828 vehicles affected · HARLEY-DAVIDSON MOTOR COMPANY

Problem: On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.

Risk: These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.

Fix: Dealers will test each canister for blockage, then replace as necessary. The recall began november 4, 2004. Owners should contact harley-davidson at 1-414-343-4056.

2004 Harley-Davidson Road King problems reported by owners

Problem area	Reports
Suspension	3
Service Brakes, Hydraulic	2
Engine and Engine Cooling	1
Tires	1
Vehicle Speed Control	1
Fuel System, Gasoline	1
Electrical System	1
Power Train	1

Most reported parts

Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
Suspension › Rear — 1
Electrical System › Horn — 1

Typical mileage at the time of the problem: 3,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Harley-Davidson Road King complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Power Train · reported Aug 2, 2007

Harley davidson roadking 2004 purchased new. Gear shifter went "flacid" and I was unable to shift into any gear. This happened once in 2004; twice in 2005; twice in 2006; and once last week in 2007. Each time the gear shifter was tightened by the american harley dealer here in western new york; and one time in 2006 harley replaced the gear shifter. On such a new bike, it makes no sense that this same problem continues to reoccur. I could be thrown over the handlebars to my death if this problem occurs at a high rate of speed. This bike is only 3 years old, and I'm wondering if this is another…

Electrical System · reported Sep 22, 2005

Horn gets worse and becomes inaudible. The harley motor company should recall and replace all horns with better quality parts. Mine has been replaced at my cost.

Fuel System, Gasoline · at 13,100 miles · reported Aug 24, 2005

Dt: the caller had warranty work done on gas tank line and the replacement part was of the same design only shorter. The caller said the line from the gas pump was rubbing on tank and causing a hole in the line inside the tank. Dealer said the replacement part will fail. The caller did not have a problem yet with replacement part. Manufacturer has not been contacted yet.

Vehicle Speed Control · reported May 24, 2005

Dt: consumer states: motor cuts out upon acceleration from stop or if starting the motorcycle and making a turn. Also, it cuts out. It makes a noise pressure release of the air.

Suspension · at 50 miles · reported Sep 18, 2004

I have reported this before but have not heard back from you... Can you please help? Poor handling motorcycle, 2004 harley davidson, flhtci - motorcycle tended to want to "pull" to the left, especially when decelerating - several visits to the dealer for "alignments" of the engine/frame/drivetrain - problem minimized but not eliminated. - "high speed wobbles" occurred regularly and without notice which I handled becuase I AM an experienced rider and very fortunate to have been able to survive. - removal of tire to repair puncture and check of swingarm found the swingarm moves left to right…

Other Harley-Davidson Road King years

20042002 2001

Compare all Harley-Davidson Road King years · All Harley-Davidson models

Frequently asked questions

Does the 2004 Harley-Davidson Road King have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Harley-Davidson Road King: 04V-465 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Harley-Davidson Road King?

Owners report suspension problems most often (3 reports), followed by service brakes, hydraulic (2). The typical mileage when problems were reported is about 3,000 miles.

Are Harley-Davidson recall repairs free?

Yes. Safety recall repairs are free at authorized Harley-Davidson dealers, whether you are the first owner or bought the car used.