2004 Harley-Davidson XL883C recalls and problems

There are no safety recalls for the 2004 Harley-Davidson XL883C, but owners have filed 3 complaints with NHTSA.

Recalls
0
Complaints
3
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Harley-Davidson XL883C vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Harley-Davidson XL883C problems reported by owners

Problem areaReports
Engine and Engine Cooling2
Electrical System1
Service Brakes1

Typical mileage at the time of the problem: 4,700 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Harley-Davidson XL883C complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · reported May 29, 2025
To change the rear tire requires the following several steps including, removal of disc brake pads and compressing the brake caliper piston inward, removing the axle and drive belt also required . After completion of the Disassembly and then reassembly of components including brake pads.The rear brake master cylinder failed, to function, no hydraulic pressure was supplied to activate the brake caliper. I believe when compressing the caliper piston inward (which is a common and necessary practice) caused the master cylinder to fail. Researching this issue I found that this is a common failure…
Engine and Engine Cooling · at 4,700 miles · reported Jun 23, 2009
2004 harley davidson sportster 886 xlc crank position sensor fails and renders the motorcycle useless. If this were to happen in traffic, the rider could be killed or seriously injured.
Engine and Engine Cooling · reported Jun 22, 2008
The motorcycle sputters off idle leaving the motorcycle unable to move out of the way of oncoming traffic. This poses a serious safety issue to the rider as the motorcycle will stop forward motion. Replacement of the crank position sensor solves this problem.

Other Harley-Davidson XL883C years

Compare all Harley-Davidson XL883C years · All Harley-Davidson models

Frequently asked questions

Does the 2004 Harley-Davidson XL883C have any recalls?

No. NHTSA has no safety recalls for the 2004 Harley-Davidson XL883C as of this update. Check your VIN at nhtsa.gov/recalls for the latest status.

What is the most common problem with the 2004 Harley-Davidson XL883C?

Owners report engine and engine cooling problems most often (2 reports), followed by electrical system (1). The typical mileage when problems were reported is about 4,700 miles.

Are Harley-Davidson recall repairs free?

Yes. Safety recall repairs are free at authorized Harley-Davidson dealers, whether you are the first owner or bought the car used.