2009 Kawasaki KL650E recalls and problems

The 2009 Kawasaki KL650E has 2 safety recalls and 6 owner complaints filed with NHTSA. Recall repairs are free at any Kawasaki dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2009 Kawasaki KL650E vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2009 Kawasaki KL650E recalls

Recall 09V-062: Electrical System

Reported Feb 20, 2009 · 16,167 vehicles affected · KAWASAKI MOTORS CORP., U.S.A.

Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (Kl650e8f/l, kl650e9f/l) motorcycles. Wires in the wiring harness might be damaged due to rubbing contact with a portion of the motorcycle frame.

Risk: This could result in loss of electrical power to the engine creating a risk of a crash resulting in injury or death.

Fix: Dealers will inspect and if necessary replace the main wiring harness free of charge. The recall began on february 24, 2009. Owners may contact kawasaki at 866-802-9381.

Recall 09V-059: Engine and Engine Cooling

Reported Feb 19, 2009 · 16,167 vehicles affected · KAWASAKI MOTORS CORP., U.S.A.

Problem: Kawasaki is recalling 16,167 my 2008-2009 klr 650 (Kl650e8f/l, kl650e9f/l) motorcycles. The muffler assembly is secured to the frame of the motorcycle by two bolts. It is possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.

Risk: If the bolts loosen completely, it is possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.

Fix: Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. The recall began on february 23, 2009. Owners may contact kawasaki at 866-802-9381.

2009 Kawasaki KL650E problems reported by owners

Problem area	Reports
Electrical System	4
Engine and Engine Cooling	2

Most reported parts

Electrical System › Wiring — 1
Engine and Engine Cooling › Engine — 1

Typical mileage at the time of the problem: 6,400 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2009 Kawasaki KL650E complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 1,600 miles · reported Aug 29, 2012

The contact owns a 2009 kawasaki kl650e motorcycle. While driving approximately 15 MPH, the vehicle suddenly stalled without warning. The vehicle was not taken to the dealer for diagnostics. The contact referenced NHTSA campaign id number: 09v062000 (Electrical system:wiring) however, was advised by the manufacturer that the VIN was not included in the recall. The vehicle was not repaired. The approximate failure mileage was 1,600.

Electrical System · at 6,350 miles · reported Oct 13, 2011

The contact owns a 2009 kawasaki kl650e. The contact attempted to start the vehicle and it failed to start. The contact was eventually able to start the vehicle; however after inspecting the vehicle the contact noticed the metal bracket attached to the generator was extremely sharp and was cutting into the wiring harness. The vehicle was not taken to a dealer for diagnostic testing. The previous owner replaced the wiring harness due to similar failures. The vehicle was not repaired. The approximate failure mileage was 6,350.

Engine and Engine Cooling · at 7,000 miles · reported Jul 21, 2011

2009 klr 650 with only 7k miles, engine cut off suddenly at highway speed. Mechanics reporting the entire engine will need to be replaced due to excessive oil usage causing damage in all parts of engine.

Electrical System · at 8,500 miles · reported Sep 3, 2010

The contact owns a 2009 kawasaki kl650e motorcycle. While traveling at night approximately 55 MPH, the engine completely stalled with the loss of the electrical system. The vehicle was towed to an authorized dealer for diagnosis. There was recall related to the defect under NHTSA campaign id number 09v062000 (Electrical system: wiring). The VIN was not included in the recall defect and the repair would be at the owner's expense. The vehicle was in the process of being repaired. The failure mileage was 8,500.

Electrical System · at 6,400 miles · reported Dec 4, 2009

The wiring harness rubbed in two different places on the motorcycle that lead to a neutral light staying on and the turn signal to not activate. The bike wiring harness had a previous recall that was completed by kawasaki on march of 2009. Kawasaki factory rep. Came in to the dealership to investigate and took photos and samples of the failed components to send back to the engineers. They replaced the wiring harness and used a new type (Unknown) of protective covering on it. Kawasaki was concerned because they have been noticing a sharp increase of this issue. There is a motorcycle at the…

Other Kawasaki KL650E years

20092008

Compare all Kawasaki KL650E years · All Kawasaki models

Frequently asked questions

Does the 2009 Kawasaki KL650E have any recalls?

Yes — NHTSA lists 2 recalls for the 2009 Kawasaki KL650E: 09V-062 (electrical system), 09V-059 (engine and engine cooling). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2009 Kawasaki KL650E?

Owners report electrical system problems most often (4 reports), followed by engine and engine cooling (2). The typical mileage when problems were reported is about 6,400 miles.

Are Kawasaki recall repairs free?

Yes. Safety recall repairs are free at authorized Kawasaki dealers, whether you are the first owner or bought the car used.