2004 Suzuki VL1500 recalls and problems

The 2004 Suzuki VL1500 has 1 safety recall and 6 owner complaints filed with NHTSA. Recall repairs are free at any Suzuki dealer.

Recalls

Complaints

Crashes / fires

0 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2004 Suzuki VL1500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Suzuki VL1500 recalls

Recall 06V-025: Fuel System, Gasoline

Reported Jan 30, 2006 · 37,911 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: On certain motorcycles, stress around the right front fuel tank mounting point can cause hairline fatigue cracks to form. This can result in a fuel leak.

Risk: In the presence of an ignition source, a fuel leak can result in a fire.

Fix: Dealers will inspect the fuel tank and install improved cushions that mount and support the fuel tank. Any fuel tanks that are found to have a crack will be replaced. If a tank is found to have a crack and a replacement tank is not available, fuel tank sealant will be applied to the tank as an interim repair. When the replacement tank becomes available, the owner will be contacted and a replacement tank will be installed. The recall began on february 3, 2006. Owners may contact suzuki at 1-714-572-1490.

2004 Suzuki VL1500 problems reported by owners

Problem area	Reports
Fuel System, Gasoline	3
Structure	1
Vehicle Speed Control	1
Engine	1

Most reported parts

Vehicle Speed Control › Cables — 1
Fuel System, Gasoline › Storage › Tank Assembly — 1
Fuel System, Gasoline › Storage › Tank Assembly › Mounting — 1

Typical mileage at the time of the problem: 3,500 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Suzuki VL1500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 3,500 miles · reported Aug 27, 2013

The contact owns a 2004 suzuki intruder vl 1500 k4 motorcycle. The contact stated that while driving 55-60 MPH, the vehicle exhibited a popping noise as it stalled. The motorcycle was towed to the dealer to have a diagnostic performed. The motorcycle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 3,500 and the approximate current mileage was 4,000.

Fuel System, Gasoline · reported Apr 7, 2009

The contact owns a 2004 suzuki vl1500 intruder motorcycle. The contact received a recall notice regarding the fuel system and took the vehicle to the dealer; however, they did not have the parts to repair the vehicle. The manufacturer sent the contact a replacement part that was good for 30 days. The dealer stated that the replacement part was unsafe to use. She has not had the vehicle repaired according to the recall and the manufacturer does not know when the part will be available. The mileages and NHTSA campaign id number were unknown.

Fuel System, Gasoline · reported Jun 5, 2006

My local suzuki dealer has had my bike for over sixty days and has not completed the recall. My motorcycle required a new fuel tank that suzuki does not have. Suzuki's recall notice said to complain to you in this event.

Fuel System, Gasoline · at 13,000 miles · reported Apr 18, 2006

Suzuki has a recall on the intruder 1500 gas tanks. They have my bike now because the tank leaks. They won't give it back and there isn't a timeline when they will have replacement tanks.

Vehicle Speed Control · at 1 miles · reported Dec 2, 2005

Dt: the contact states when the hand accelerator was disengaged the handle bar moved from left to right. The motorcycle was seen by the dealer three times. The front tire were balanced again, and the torque on the steering was readjusted. However, the problem recurred, and no further corrections have been made. Additionally, the contact feels the recommended tire pressure is incorrect in the owner's manual. The owner's manual recommends a tire pressure of 29 PSI for the front and 36 PSI for the rear. The manufacturer of the tire recommends 37 PSI for the front and 47 for the rear. Updated…

Other Suzuki VL1500 years

2008 2007 2006 200520042003 2002 2001 2000

Compare all Suzuki VL1500 years · All Suzuki models

Frequently asked questions

Does the 2004 Suzuki VL1500 have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Suzuki VL1500: 06V-025 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Suzuki VL1500?

Owners report fuel system, gasoline problems most often (3 reports), followed by structure (1). The typical mileage when problems were reported is about 3,500 miles.

Are Suzuki recall repairs free?

Yes. Safety recall repairs are free at authorized Suzuki dealers, whether you are the first owner or bought the car used.