2009 Suzuki VL800 recalls and problems

The 2009 Suzuki VL800 has 1 safety recall and 4 owner complaints filed with NHTSA. Recall repairs are free at any Suzuki dealer.

Recalls

Complaints

Crashes / fires

1 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2009 Suzuki VL800 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2009 Suzuki VL800 recalls

Recall 11V-108: Electrical System

Reported Feb 23, 2011 · 73,426 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: Suzuki is recalling certain model year 2008 through 2010 motorcycles manufactured from july 2007 through september 2009, equipped with regulator/rectifier assemblies, suzuki part numbers 32800-41f11, 32800-15h10, 32800-05h11, 32800-41g10, 32800-15h00, 32800-18h00, 32800-05g10, 32800-10g10, 32800-05h20, or 32800-06g01. Some regulator/rectifier assemblies were produced with insufficient adhesion between the power module (Circuit board) and the rectifier case that contains a heat sink to dissipate heat. Due to insufficient adhesion, heat generated on the power module circuit board can cause the circuit board to deform, and lift of the case.

Risk: This condition causes excessive heat on the circuit board and uncontrolled electric current output, which can result in insufficient charging current being provided to the motorcycle battery. This can cause discharge of the battery and can lead to engine stalling and/or a no-start condition. Engine stalling while riding can increase the risk of a crash.

Fix: Suzuki will notify owners and suzuki distributors will replace the regulator/rectifier with an improved part free of charge. The safety recall began on march 2, 2011. Owners may contact suzuki at 1-714-572-1490.

2009 Suzuki VL800 problems reported by owners

Problem area	Reports
Power Train	2
Unknown or Other	1
Vehicle Speed Control	1

Typical mileage at the time of the problem: 846 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2009 Suzuki VL800 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Power Train · at 1 miles · reported May 24, 2016

Making a downshift from 3rd to 2nd around a corner I applied throttle then a big clunk occurred and I lost power to my rear drive. I was able to make it to the side of the road, eluding traffic to move to the right lane. Upon investigation I've found out the problem to be the final drive propeller gear and the coupling were rusted and totally worn out. This joint had never been lubed during original manufacturing assembly. This lack of lube has caused the shaft to rust causing the failure. The grease cannot be applied unless the final drive is totally removed. This is a known problem with the…

Power Train · at 16,240 miles · reported Aug 26, 2013

Coming around a corner up a hill I applied throttle to go up hill. A large clunk occurred and I lost all forward ability. Not having power I barely made it to the side of the road almost getting hit. I swerved to avoid a car and went down. Nothing other than minor scrapes as a result. Upon determining the problem to be the final drive I removed the part and found it was never lubed during assembly. This caused the shaft to rust causing the failure. There is no way to apply grease to the part without entering the non maintenance area of the final drive. This is a known problem with the 05-09…

Vehicle Speed Control · reported Jun 8, 2011

2009 suzuki vl800tk9. Consumer writes in regards to repair reimbursement and recall the consumer stated she returned the bike to the dealer, because the speedometer was off by 9 MPH. The dealer replaced the component, but it didn't correct the problem. The consumer was informed there wasn't anything else that could be done and it was probably a manufacturing defect.

Unknown or Other · at 846 miles · reported Apr 10, 2011

Received recall notice from american suzuki corporation. Motor cycle taken to dealership, it has been there a month. I have checked every week. I AM told they have gotten no response about a replacement part. Can you help resolve this matter in a timely fashion? Component that needs to be replaced: rectifier assemblies installed on the affected models may have a condition which can cause the internal circuit board to fail in service due to excessive heat.

Other Suzuki VL800 years

201020092008 2006 2005 2004 2003

Compare all Suzuki VL800 years · All Suzuki models

Frequently asked questions

Does the 2009 Suzuki VL800 have any recalls?

Yes — NHTSA lists 1 recall for the 2009 Suzuki VL800: 11V-108 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2009 Suzuki VL800?

Owners report power train problems most often (2 reports), followed by unknown or other (1). The typical mileage when problems were reported is about 846 miles.

Are Suzuki recall repairs free?

Yes. Safety recall repairs are free at authorized Suzuki dealers, whether you are the first owner or bought the car used.