2009 Toyota Highlander Hybrid recalls and problems

The 2009 Toyota Highlander Hybrid has 4 safety recalls and 40 owner complaints filed with NHTSA. Recall repairs are free at any Toyota dealer.

Recalls
4
Complaints
40
Crashes / fires
2 / 0
Injuries / deaths
1 / 0

Recalls may cover only some 2009 Toyota Highlander Hybrid vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2009 Toyota Highlander Hybrid recalls

Recall 15V-689: Visibility

Reported Oct 22, 2015 · 1,814,284 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.

Risk: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.

Fix: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.

Recall 13V-396: Hybrid Propulsion System

Reported Sep 4, 2013 · 133,081 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.

Risk: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.

Fix: Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.

Recall 13V-014: Seats, Air Bags

Reported Jan 16, 2013 · 3,235 vehicles affected · Southeast Toyota Distributors, LLC

Problem: Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Risk: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

Fix: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

Recall 09V-223: Equipment

Reported Jun 15, 2009 · 27,080 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: Toyota is recalling 27,080 model year 2005 through 2010 passenger cars built from september 1, 2005 to may 4, 2009. These vehicles were not equipped with load carrying capacity modification labels which fails to conform with the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims."

Risk: Incorrect load carrying capacity modification labels could result in the vehicle being overloaded, increasing the risk of a crash.

Fix: Toyota will notify owners and provide them with a new, accurate label to be installed over the inaccurate label free of charge. The safety recall began on august 18, 2009. Owners may contact toyota at 1-888-270-9371.

2009 Toyota Highlander Hybrid problems reported by owners

Problem areaReports
Service Brakes17
Service Brakes, Electric7
Service Brakes, Hydraulic5
Engine4
Electrical System3
Hybrid Propulsion System3
Tires2
Vehicle Speed Control2
Fuel/Propulsion System2
Unknown or Other2
Traction Control System1
Electronic Stability Control (ESC)1

Most reported parts

  • Hybrid Propulsion System › Inverter — 2
  • Electrical System › 12v/24v/48v Battery — 1
  • Structure › Body — 1

Typical mileage at the time of the problem: 66,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2009 Toyota Highlander Hybrid complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · at 215,000 miles · reported Mar 6, 2019
Brakes failed shortly after the ABS warning light went off. Dealer diagnosed this as a break actuator assembly failure. It looks like toyota had a warranty enhancement program for vehicle years 2006-2007. However, my 2009 appears to be having exactly the same issue, yet it's not covered by the program. Given the severity of the part failure, it's not clear why this is not a recall... We were lucky that no accident resulted from this failure.
Service Brakes · at 168,200 miles · reported Jan 19, 2019
Once car was sitting in a lot and another time, running on highway. Abs, brake,traction control, vsc lights came on also message display said ABS message and brake message. Codes from ABS dtc,s are all a c-0371, 1271 through 1278, 1281, 1346, & 1391. Seems to be same issue as the '06-'07 highlander hybrids and the '04-'09 prius. There was an extended coverage for the brake actuator on those vehicles. I have been reading many other complaints, same things, with the '09 highlanders. Looks like repairs range from $2500-$5000,which is ridiculous.
Service Brakes · at 66,000 miles · reported Jan 12, 2019
Takata recall- when fuiling from the pump, nuzzles keep shuting off itself like the tank is already full. Its been happening recently. At the same time, check break system by deler start appering. It takes 3 to 4 push to start the car after this error message. Sometimes it takes longer and especially it happens in the morning. Took to deler but they did not find a code to check but this is still happening.
Service Brakes · at 127,000 miles · reported Oct 23, 2018
The brake system completely went out of order suddenly, during the motion in the street. Although the brake system liquid was renewed in toyota center just few days ago, few days prior to required scheduled maintenance date. Now the price of the brake system repair is catastrophic. As I AM asking for advice, all the other highlander owners complain about the same. This is a big shame for toyota
Service Brakes · at 121,593 miles · reported Mar 16, 2018
Abs and brake malfunction light comes on. Auto repair shop told me the ABS actuator needs to be replaced at a cost of $3,500

Other Toyota Highlander Hybrid years

Compare all Toyota Highlander Hybrid years · All Toyota models

Frequently asked questions

Does the 2009 Toyota Highlander Hybrid have any recalls?

Yes — NHTSA lists 4 recalls for the 2009 Toyota Highlander Hybrid: 15V-689 (visibility), 13V-396 (hybrid propulsion system), 13V-014 (seats, air bags), 09V-223 (equipment). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2009 Toyota Highlander Hybrid?

Owners report service brakes problems most often (17 reports), followed by service brakes, electric (7). The typical mileage when problems were reported is about 66,000 miles.

Are Toyota recall repairs free?

Yes. Safety recall repairs are free at authorized Toyota dealers, whether you are the first owner or bought the car used.