2002 Toyota Tacoma recalls and problems

The 2002 Toyota Tacoma has 3 safety recalls and 333 owner complaints filed with NHTSA. Recall repairs are free at any Toyota dealer.

Recalls
3
Complaints
333
Crashes / fires
26 / 3
Injuries / deaths
21 / 0

Recalls may cover only some 2002 Toyota Tacoma vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Toyota Tacoma recalls

Recall 12V-542: Tires

Reported Nov 23, 2012 · 150,000 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. The spare tire in the subject vehicles is located underneath the rear of the vehicle and held by a spare tire carrier. A lift plate on the carrier is used to help raise, lower and retain the tire. During its manufacture, the lift plate may not have been sufficiently coated with anti-corrosion materials. If the plate is insufficiently coated and the vehicle is operated in cold climate regions where road salts are frequently used, road spray can reach the carrier assembly and corrode the lift plate.

Risk: Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Fix: Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Recall 05V-225: Suspension

Reported May 17, 2005 · 768,379 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint may have been scratched. The ball joint may eventually experience excessive wear and looseness, resulting in increased steering effort.

Risk: The lower ball joint may separate from the knuckle causing loss of steering control and a crash could occur.

Fix: Dealers will replace the front suspension lower ball joints free of charge. The recall began on july 5, 2005. Owners may contact toyota at 1-800-331-4331.

Recall 03V-189: Fuel System, Gasoline

Reported May 19, 2003 · 123,360 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: On certain pickup trucks, during side impact ncap test (I.e. Lincap test), a flange at the rear end of the double cab body deformed and interfered with the fuel inlet hose that connects the fuel filler pipe and fuel tank, resulting in damage to the fuel inlet hose.

Risk: This damage could result in fuel leakage, which could result in a fire if in the presence of an ignition source.

Fix: Dealers will install a fuel hose protector on the body flange. Owner notification began june 3, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact toyota at 1-800-331-4331.

2002 Toyota Tacoma problems reported by owners

Problem areaReports
Structure183
Suspension89
Unknown or Other27
Power Train22
Air Bags19
Wheels18
Tires15
Service Brakes, Hydraulic12
Steering9
Vehicle Speed Control8
Electrical System7
Fuel System, Gasoline5

Most reported parts

  • Structure › Body — 105
  • Structure › Frame and Members › Underbody Shields — 30
  • Structure › Frame and Members — 29
  • Power Train › Automatic Transmission — 11
  • Suspension › Front › Control Arm › Lower Ball Joint — 10
  • Air Bags › Frontal — 6
  • Suspension › Front — 5
  • Suspension › Front › Shock Absorber — 4

Typical mileage at the time of the problem: 120,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Toyota Tacoma complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Suspension · reported May 14, 2025
Rackandpinon replacement was also the upper and lower ball joints my steering is still giving me problems and I feel like it’s asafty concern because if I’m going down the highway I could loose control I have some receipts for what my mechanic replaced I called Toyota and they told me that it was to late to fix anything and that I would have to deal with it I never received a notice in the mail or anywhere else I feel like Toyota owes me Also what has happened is my spare tire feel off from the hanger going up my driveway I got to looking and the cable rusted away along with my rear…
Suspension · reported Sep 26, 2024
I recently lost both front wheels in two different incidents within a month. Early August drivers side ball joint failed on me. And on September 25th the passenger side failed on me on the freeway almost causing a collision with a mercedes and a semi truck.
Suspension · reported Jul 25, 2024
As I was pulling out from being parked the truck just dropped to the floor on the drivers side. When I got out to see what happened? My wheel broke off at the lower ball joint yesterday evening. I had to wait 2 hours for a tow. I had no warning or symptoms prior.
Suspension · at 443,000 miles · reported Jul 2, 2024
The contact owns a 2002 Toyota Tacoma. The contact stated that while driving approximately 50 MPH, the front passenger’s side wheel separated from the vehicle, causing the driver to lose control of the steering and drove into the opposite lane. The vehicle was later towed to the local dealer who diagnosed that the front suspension ball joint had failed and needed to be replaced. The contact was also informed that the front shocks, front tires, and front brakes were also damaged during the failure, and needed to be replaced. The vehicle was not yet repaired. The manufacturer was not…
Air Bags · reported May 15, 2024
My air conditioning is not working right blowing hot air. Had it charged and no change, I believe that I have the same issue as others, My air bags light keeps going off and on when driving. I see where there was a recall on other Toyota vehicles that had the same problem as me.

Other Toyota Tacoma years

Compare all Toyota Tacoma years · All Toyota models

Frequently asked questions

Does the 2002 Toyota Tacoma have any recalls?

Yes — NHTSA lists 3 recalls for the 2002 Toyota Tacoma: 12V-542 (tires), 05V-225 (suspension), 03V-189 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Toyota Tacoma?

Owners report structure problems most often (183 reports), followed by suspension (89). The typical mileage when problems were reported is about 120,000 miles.

Are Toyota recall repairs free?

Yes. Safety recall repairs are free at authorized Toyota dealers, whether you are the first owner or bought the car used.