2021 Volvo XC60 recalls and problems

The 2021 Volvo XC60 has 5 safety recalls and 50 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
5
Complaints
50
Crashes / fires
4 / 0
Injuries / deaths
4 / 0

Recalls may cover only some 2021 Volvo XC60 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2021 Volvo XC60 recalls

Recall 25V-179: Electrical System

Reported Mar 24, 2025 · 7,483 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Risk: A short circuit in a high-voltage battery increases the risk of a fire.

Fix: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Recall 23V-001: Steering

Reported Jan 5, 2023 · 74 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Risk: A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Fix: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Recall 21V-716: Service Brakes, Hydraulic

Reported Sep 15, 2021 · 9 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Risk: Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Fix: Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Recall 21V-682: Seat Belts

Reported Sep 1, 2021 · 19,149 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk: An unsecured child restraint system can increase the risk of injury during a crash.

Fix: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

Recall 21V-001: Air Bags, Seat Belts

Reported Jan 7, 2021 · 2,883 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

Risk: A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.

Fix: Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

2021 Volvo XC60 problems reported by owners

Problem areaReports
Electrical System15
Unknown or Other11
Service Brakes9
Forward Collision Avoidance7
Steering7
Lane Departure7
Engine7
Fuel/Propulsion System6
Power Train2
Air Bags2
Visibility/Wiper2
Latches/Locks/Linkages2

Most reported parts

  • Lane Departure › Blind Spot Detection — 5
  • Forward Collision Avoidance › Adaptive Cruise Control — 3
  • Forward Collision Avoidance › Automatic Emergency Braking — 2
  • Lane Departure › Assist — 2
  • Forward Collision Avoidance › Warnings — 2
  • Power Train › Automatic Transmission — 1
  • Latches/Locks/Linkages › Doors › Latch — 1
  • Back Over Prevention › Warnings — 1

Typical mileage at the time of the problem: 18,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2021 Volvo XC60 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · reported Oct 28, 2026
The vehicle is experiencing repeated, unpredictable engine stalling while in motion and under active acceleration. The engine cuts out completely within 15–30 seconds or after several minutes of driving, without displaying any check-engine lights or diagnostic warning messages. This presents an immediate, severe safety hazard to the driver, passengers, and surrounding motorists on public roads. The vehicle is currently grounded as it is unsafe to operate.
Exterior Lighting · reported Oct 6, 2026
I am writing to urge NHTSA to address the serious safety problem caused by excessively bright headlights on American roads. Many LED, HID, high-mounted, improperly aimed, and aftermarket headlights produce such intense glare that oncoming drivers can be temporarily blinded. This can make it difficult to see lane markings, pedestrians, bicyclists, animals, curves, or stopped vehicles. At highway speeds, even a few seconds of impaired vision can have devastating consequences. Technology already exists to reduce this danger. Adaptive headlights can provide excellent visibility while reducing the…
Electrical System · reported Sep 23, 2026
The air conditioning system in my 2021 Volvo XC60 failed, blowing hot air instead of cold. A Volvo dealer diagnosed the cause as a failed A/C evaporator core and quoted $7,800 to replace it. Volvo Cars North America has declined to provide any goodwill assistance despite this being a widely reported failure across multiple Volvo models (S60, S90, V60, XC60, XC90) at similar mileage/age, and despite Volvo having issued a running design change (a resistor harness, part no. 32241228) intended to prevent the evaporator core from over-cooling and freezing — indicating the manufacturer is aware of…
Visibility/Wiper · reported Sep 22, 2026
The A/C evaporator core on my 2021 Volvo XC60 suffered a premature structural failure, creating an immediate and severe safety hazard while driving. The component failed precisely five weeks after the Certified Pre-Owned (CPO) warranty wrapper expired. An authorized Volvo dealership service department formally inspected the vehicle and verified an active, heavy refrigerant leak utilizing UV filter video diagnostics. This component defect directly compromises vehicle safety in two distinct ways: Complete Loss of Windshield Defrost Capability: Due to the total failure of the climate control and…
Unknown or Other · reported Jul 31, 2026
After backing up out of a parking space, the side mirror on the drivers side moves to an unpredictable position and does not return to its original position. This is potentially dangerous because the driver is not aware of this change in position, and when changing lanes may rely on mirror that is in a faulty position. This appears to be some sort of flaw in the logic that tilts the mirror down when backing up and returns to original position when the car is put back in drive. Regardless of whether I turn this feature on or off, the same malfunction occurs.

Other Volvo XC60 years

Compare all Volvo XC60 years · All Volvo models

Frequently asked questions

Does the 2021 Volvo XC60 have any recalls?

Yes — NHTSA lists 5 recalls for the 2021 Volvo XC60: 25V-179 (electrical system), 23V-001 (steering), 21V-716 (service brakes, hydraulic), 21V-682 (seat belts), 21V-001 (air bags, seat belts). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2021 Volvo XC60?

Owners report electrical system problems most often (15 reports), followed by unknown or other (11). The typical mileage when problems were reported is about 18,000 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.