2004 Western Star 4900 recalls and problems

The 2004 Western Star 4900 has 5 safety recalls. Recall repairs are free at any Western Star dealer.

Recalls
5
Complaints
0
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Western Star 4900 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Western Star 4900 recalls

Recall 17V-810: Equipment

Reported Dec 15, 2017 · 24,860 vehicles affected · Daimler Trucks North America LLC

Problem: Daimler Trucks North America LLC (DTNA) is recalling certain 2002-2017 Freightliner Cascadia, Century Class, Columbia and Coronado trucks and Western Star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf

Risk: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

Fix: DTNA will notify owners, and instruct them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began on April 11, 2018. Owners may contact DTNA customer service at 1-800-547-0712, or contact Kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "Product Safety Recall" for more information. DTNA's number for this recall is FL-759.

Recall 11V-478: Fuel System, Diesel

Reported Sep 16, 2011 · 73,500 vehicles affected · DAIMLER TRUCKS NORTH AMERICA

Problem: Daimler trucks is recalling certain model year 2004 through 2008 heavy trucks manufactured from july 11, 2003, through september 28, 2007, equipped with epa04 model mbe4000 engines built with plastic low pressure fuel lines and fuel filters mounted near the center of the engine on the left-hand side. The plastic low pressure fuel line between engine mounted fuel filter and engine block may develop a substantial diesel fuel leak.

Risk: This could create a road hazard increasing the risk of a crash. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities. Vehicles will be inspected and the plastic low pressure fuel line will be replaced with a steel low pressure fuel line. This service will be performed free of charge. An interim letter was mailed to owners on october 28, 2011. The safety recall began on february 21, 2012. Owners may contact daimler trucks at 1-800-547-0712.

Recall 09V-366: Engine and Engine Cooling

Reported Sep 23, 2009 · 25,362 vehicles affected · DAIMLER TRUCKS NORTH AMERICA

Problem: Daimler trucks is recalling model year 2004-2010 trucks equipped with caterpillar c15 engine. The variable valve actuation oil line may rub against the p-clips retaining the oil line, causing an oil leak.

Risk: An oil leak may result in a fire.

Fix: Daimler trucks is working with caterpillar to remedy these vehicles. Please see caterpillar's defect report 09e-020. Caterpillar will inspect and repair the necessary components free of charge. The recall began on may 5, 2009. Owners may contact caterpillar toll-free at 1-800-447-4986 or daimler trucks at 1-800-547-0712.

Recall 06V-030: Engine and Engine Cooling

Reported Feb 8, 2006 · 5,771 vehicles affected · FREIGHTLINER LLC

Problem: On certain trucks equipped with caterpillar diesel engines, the variable valve actuation oil line may wear against the sharp edge of the cylinder head if not positioned correctly.

Risk: The oil line may be cut on the cylinder head causing an oil leak and a possible fire.

Fix: Caterpillar, in conjunction with freightliner, will be conducting the owner notification and remedy for this campaign free of charge. Owners may call caterpillar at 309-675-6496, or freightliner at 1-800-547-0712.

Recall 05V-453: Fuel System, Gasoline

Reported Oct 5, 2005 · 600 vehicles affected · FREIGHTLINER LLC

Problem: On certain trucks fitted with optional in-cab batteries, the dual suction/return lines may contact the cab power harness resulting in chafing through.

Risk: This could result in a fire.

Fix: Dealers will reroute and secure the fuel lines. The recall began on january 26, 2006. Owners may contact freightliner at 1-800-547-0712.

Other Western Star 4900 years

Compare all Western Star 4900 years · All Western Star models

Frequently asked questions

Does the 2004 Western Star 4900 have any recalls?

Yes — NHTSA lists 5 recalls for the 2004 Western Star 4900: 17V-810 (equipment), 11V-478 (fuel system, diesel), 09V-366 (engine and engine cooling), 06V-030 (engine and engine cooling), 05V-453 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

Are Western Star recall repairs free?

Yes. Safety recall repairs are free at authorized Western Star dealers, whether you are the first owner or bought the car used.