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2006 Ford F-450 SD recalls and problems

The 2006 Ford F-450 SD has 1 safety recall and 35 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
1
Complaints
35
Crashes / fires
2 / 0
Injuries / deaths
4 / 0

Recalls may cover only some 2006 Ford F-450 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2006 Ford F-450 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

2006 Ford F-450 SD problems reported by owners

Problem areaReports
Fuel System, Diesel15
Engine and Engine Cooling9
Fuel/Propulsion System6
Fuel System, Other5
Electrical System3
Steering1
Vehicle Speed Control1
Structure1
Fuel System, Gasoline1
Air Bags1
Engine1

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 7
  • Fuel System, Other › Fuel Injection System — 4
  • Fuel System, Diesel › Storage › Tank Assembly — 3
  • Engine and Engine Cooling › Cooling System — 2
  • Electrical System › Alternator/Generator/Regulator — 1

Typical mileage at the time of the problem: 49,791 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2006 Ford F-450 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · at 119,688 miles · reported Jan 26, 2016
"delamination of fuel tank" after only having the vehicle for shortly over four months, the truck would not crank. The truck was parked on a city street in washington, DC where I racked up 2 parking tickets. I had it towed to the dealer and they said that the tank is corroding. I've had issues with the truck since I purchased it. The gas gauge would go out periodically along with the power. I called the dealer and had it checked out, and they said they couldn't find any issues. Now that the 90 day warranty is over, the goes out completely in 120 days. It took the dealer a month to deliver the…
Fuel/Propulsion System · at 156,000 miles · reported Feb 5, 2015
The contact owns a 2006 ford f-450 sd. The contact stated that the inner lining of the fuel tank would flake causing the fuel system to become clogged. As a result, the vehicle would lose power while driving. The failure recurred numerous times. The vehicle was taken to an independent mechanic, where it was diagnosed that the injectors and front fuel tank had to be replaced. The vehicle was repaired. The manufacturer was made aware of the failure. The failure mileage was 156,000.
Electrical System · at 12,680 miles · reported Apr 11, 2014
This 2006 ford e450 super duty with a 6.0l engine has been trouble right from the start. The first thing to go wrong was the turbo that went out on 09/18/2007 with only 12,000 miles. Next at 15,000 miles the vehicle had starting and running problems and the dealer replaced several parts on top of motor. From this time forward up to 29000 miles the squad was towed several times for more engine repairs and replacement parts. From 29,000 to 53,000 things got worse. The vehicle was towed in again for EGR cooler problems, injector problem and radiator failed. Two of these times was when we had a…
Fuel/Propulsion System · at 56,000 miles · reported Aug 27, 2013
The contact owns a 2006 ford f450 sd. The contact stated that while driving 20 MPH, smoke emerge from the exhaust as the vehicle failed to properly accelerate while traveling uphill. The vehicle was taken to an independent mechanic for diagnosis where it was stated that the fuel tank was corroded and the fuel tank system and module needed to be replaced. The vehicle was not repaired and the manufacturer was notified. The failure mileage was 56,000.
Engine · at 45,000 miles · reported Feb 1, 2013
2006 ford 6.0 diesel engine. Engine head is cracked, need to replace head gaskets, oil cooler in question. These are common problems with this engine. Ford refuses to pay or help pay for any repairs. Out of warranty because of time not miles. I AM a good ford customer and currently own 10 ford vehicles. I think it is time for ford to step up and take care of these issues on a national level.

Other Ford F-450 SD years

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Compare all Ford F-450 SD years · All Ford models

Frequently asked questions

Does the 2006 Ford F-450 SD have any recalls?

Yes — NHTSA lists 1 recall for the 2006 Ford F-450 SD: 11V-352 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2006 Ford F-450 SD?

Owners report fuel system, diesel problems most often (15 reports), followed by engine and engine cooling (9). The typical mileage when problems were reported is about 49,791 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.