2009 Ford F-450 SD recalls and problems

The 2009 Ford F-450 SD has 5 safety recalls and 3 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
5
Complaints
3
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2009 Ford F-450 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2009 Ford F-450 SD recalls

Recall 14V-360: Equipment

Reported Jun 23, 2014 · 10 vehicles affected · Palfleet Truck Equipment Company, LLC

Problem: Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502-376-2458.

Recall 14V-328: Equipment

Reported Jun 13, 2014 · 21 vehicles affected · Iowa Mold Tooling Co., Inc.

Problem: Iowa Mold Tooling Co., Inc. will notify owners and dealers to inspect the Muncie PTO pressure switch to determine if it is from the range of defective switches and if required, remove the pressure switch assembly and put a plug in the port where the PTO switch had been installed. This switch was never being utilized. This will be done free of charge. The recall is expected to begin in mid-July 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Iowa Mold Tooling Co., Inc. will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 28, 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.

Recall 14V-327: Equipment

Reported Jun 12, 2014 · 10 vehicles affected · Stahl

Problem: Stahl is recalling certain model year 2009-2014 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Stahl and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Stahl will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact Stahl customer service at 1-800-277-8245, or Muncie at 1-800-367-7867.

Recall 14V-382: Equipment, Engine and Engine Cooling

Reported Jun 10, 2014 · 4 vehicles affected · SOMERSET WELDING & STEEL, INC.

Problem: Somerset Welding & Steel, doing business as J&J Truck equipment (J&J), is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis with 6.8L gasoline engines modified by J&J to be equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Somerset will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began August 2014. Owner's may contact Somerset customer service at 1-800-777-2671.

Recall 14V-070: Electrical System

Reported Feb 11, 2014 · 22 vehicles affected · Monroe Truck Equipment

Problem: Monroe Truck Equipment (Monroe) is recalling certain model year 2006, 2008 and 2009 Chevrolet C7500 vehicles, 2005-2006 Chevrolet Tahoe vehicles, and 2009 Ford F-350, and F-450 vehicles, equipped with Sure Power-brand battery equalizers or DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.

Risk: Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

Fix: Monroe will notify owners, and Sure Power will replace the equalizers or converters, free of charge. The recall began on March 24, 2014. Owners may contact Monroe at 1-608-328-8127.

2009 Ford F-450 SD problems reported by owners

Problem areaReports
Engine and Engine Cooling1
Tires1
Engine1
Unknown or Other1
Power Train1

Typical mileage at the time of the problem: 3,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2009 Ford F-450 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 134,000 miles · reported Jan 6, 2015
My 2009 ford f-450 truck currently is at my local dealer which is kerry ford in cincinnati with a bad motor and bad rear differential. The motor has one failed lifter and 2 failed rocker arms. The rear end has a bad pinion bearing which sent metal through the differential which destroyed the gears. The motor is a 6.4 liter powerstroke diesel and the rear end is a dana 110. The motor issues are common knowledge to both ford repair facilities as well as ford corporate offices. The rear end is also a known issue both which can be confirmed by any powerstroke certified mechanic. The motor issue…
Tires · at 3,000 miles · reported Apr 16, 2014
Bought my motor home in june 2009 with michelin tires size lt 225/75r16 115/r/lre ltx ms. Since new, my tires have been cracking on the outside of the tires more and more. I only have less than 10,000 miles on these tires and it is kept in an enclosed garage since I bought it. I AM very concerned about these tires blowing out, because of the way they look, but as I said, we have very little mileage on these tires and they were supposed to the top of the line tires. Please, reply. Thank you. ..updated 04-16-14
Engine and Engine Cooling · at 500 miles · reported Nov 14, 2011
The contact owns a 2009 ford f-450 sd diesel. The contact stated that exhaust fumes were being emitted into the vehicle. The contact mentioned that the vehicle was taken for repairs a total of thirty-five times. The vehicle was taken to the dealer who diagnosed that two of the exhaust pipes were leaking, the exhaust manifold was fractured and suds were coming through the firewall into the cab. The manufacturer was made aware of the failure who did not offer any assistance. The vehicle was repaired. The failure mileage was 500 and the current mileage was 90,000.

Other Ford F-450 SD years

Compare all Ford F-450 SD years · All Ford models

Frequently asked questions

Does the 2009 Ford F-450 SD have any recalls?

Yes — NHTSA lists 5 recalls for the 2009 Ford F-450 SD: 14V-360 (equipment), 14V-328 (equipment), 14V-327 (equipment), 14V-382 (equipment, engine and engine cooling), 14V-070 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2009 Ford F-450 SD?

Owners report engine and engine cooling problems most often (1 reports), followed by tires (1). The typical mileage when problems were reported is about 3,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.