2002 GMC Envoy XL recalls and problems

The 2002 GMC Envoy XL has 3 safety recalls and 70 owner complaints filed with NHTSA. Recall repairs are free at any GMC dealer.

Recalls
3
Complaints
70
Crashes / fires
2 / 3
Injuries / deaths
1 / 0

Recalls may cover only some 2002 GMC Envoy XL vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 GMC Envoy XL recalls

Recall 05V-494: Latches/Locks/Linkages

Reported Oct 27, 2005 · 98,007 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain sport utility vehicles have a rear side closure latch that may not latch or unlatch due to corrosion caused by road splash, such as water and road salt. These vehicles were originally sold in or currently registered in the following states: connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia.

Risk: If the door is not latched properly and it goes unnoticed, it may open while the vehicle is in motion. If an unbelted occupant fell out of the vehicle, personal injuries could occur.

Fix: Dealers will install a seal along the lower part of the rocker panel to prevent intrusion of corrosive material, and inspect the rear side closure latches. Functional latches will be cleaned and lubricated. Non-functioning latches will be replaced. The recall began on february 24, 2006. Owners may contact chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, or isuzu at 1-800-255-6727.

Recall 04V-527: Exterior Lighting

Reported Nov 1, 2004 · 871,473 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain sport utility vehicles, vibration and heat may cause the tail lamp/stop lamp bulb to loosen in its socket. If this occurs, the bulb may flicker and eventually become inoperative.

Risk: An inoperative brake lamp will not convey the driver's intention of stopping to drivers in following vehicles, and an inoperative rear turn signal lamp will not convey the driver's intention to turn to drivers in following vehicles. Both of these failures can increase the risk of a crash.

Fix: Dealers will inspect the tail lamp/stop lamp assemblies, and if necessary, replace them. The recall began on november 22, 2004. Owners should contact chevrolet at 1-800-630-2438, oldsmobile at 1-800-630-6537, buick at 1-866-608-8080, or gmc at 1-866-996-9463.

Recall 04V-046: Visibility

Reported Feb 4, 2004 · 581,394 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain sport utility vehicles have windshield wiper systems that will not turn on, cease operation while in use, fail to turn off/on by themselves (Moisture sensitive wiper system), or have continuous windshield washer pump operation because the presence of water within the wiper modules can either cause a short circuit or can lead to the corrosion of components within the module.

Risk: Depending on the occurrence and weather situation, driver visibility could be reduced, which could result in a crash.

Fix: Dealers will cover the windshield wiper module vent hole with a patch. Also, the wiper motor, circuit board, and electrical connector will be inspected to signs of water intrusion and/or corrosion and be replaced as required. The recall began july 6, 2004. Owners should contact chevrolet at 1-800-630-2438; oldsmobile at 1-800-630-6537; or gmc at 1-866-996-9463.

2002 GMC Envoy XL problems reported by owners

Problem areaReports
Exterior Lighting15
Electrical System15
Fuel System, Gasoline13
Power Train13
Service Brakes, Hydraulic6
Engine and Engine Cooling6
Visibility5
Latches/Locks/Linkages5
Structure5
Air Bags4
Suspension4
Seat Belts4

Most reported parts

  • Power Train › Automatic Transmission — 9
  • Exterior Lighting › Headlights — 3
  • Latches/Locks/Linkages › Doors › Latch — 3
  • Fuel System, Gasoline › Storage › Tank Assembly — 3
  • Exterior Lighting › Tail Lights — 3
  • Fuel System, Gasoline › Storage › Tank Assembly › Filler Pipe and Cap — 2
  • Structure › Body — 2
  • Equipment › Appliance › Air Conditioner — 2

Typical mileage at the time of the problem: 65,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 GMC Envoy XL complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Exterior Lighting · at 168,000 miles · reported Oct 25, 2017
Ive notice my front headlights have been getting worse for me to see at night. I don't see whats in front of me while driving at the last minute,anytime at night while driving I don't see turns, objects and other things till the last second. I haven't had a accident due to poor visibility.I feel gmc is liable for this problem,I feel the gmc envoy was made a lemon and the whole SUV should of been recalled because us envoy owners are stil having the same problem certain envoy only had as gmc claims only envoy with this VIN number or the year it was manufacturer in or state .all 2002 gmc envoys…
Air Bags · at 3,000 miles · reported Apr 5, 2017
In an accident on i75 when forced off road into trees ahd large tree dent in front fender. Airbag in front never deployed and driver side airbag had holes blown in it that damaged my left hand and armrest impact caused kidney to rupture and bleed.
Fuel/Propulsion System · at 200,000 miles · reported Aug 30, 2016
Vehicle has a inlet fuel leak, a known issue on the gmc envoy xl 4x4, but has put a 150,000 mile cap on the recall which I find negligent as the issue still exist regardless of mileage, just seems like a way to worm out of responsibility.
Electronic Stability Control (ESC) · reported Aug 5, 2016
When driving the vehicle all dash lights and gauges just stop working. They will come back on but this is a safety concern while driving on the highway. Also my headlights go on and off I have changed out the bulbs thinking that was the issue and no its not. On my way to work this morning at 530am they stopped and have not turned back on causing me to pull over and now missing work to figure out the problem. This has been an ongoing issue since the beginning of june and the problem seems it's getting worse. I can't drive 70 MPH on a highway and have my headlights just stop working. I also…
Electrical System · at 115,000 miles · reported Aug 3, 2013
The low beam headlights go out with no warning. The high beams will work. This has become a problem everytime the vehicle is driven at night.

Other GMC Envoy XL years

Compare all GMC Envoy XL years · All GMC models

Frequently asked questions

Does the 2002 GMC Envoy XL have any recalls?

Yes — NHTSA lists 3 recalls for the 2002 GMC Envoy XL: 05V-494 (latches/locks/linkages), 04V-527 (exterior lighting), 04V-046 (visibility). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 GMC Envoy XL?

Owners report exterior lighting problems most often (15 reports), followed by electrical system (15). The typical mileage when problems were reported is about 65,000 miles.

Are GMC recall repairs free?

Yes. Safety recall repairs are free at authorized GMC dealers, whether you are the first owner or bought the car used.