2004 GMC Yukon XL recalls and problems

The 2004 GMC Yukon XL has 3 safety recalls and 87 owner complaints filed with NHTSA. Recall repairs are free at any GMC dealer.

Recalls
3
Complaints
87
Crashes / fires
5 / 2
Injuries / deaths
2 / 0

Recalls may cover only some 2004 GMC Yukon XL vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 GMC Yukon XL recalls

Recall 06V-289: Engine and Engine Cooling

Reported Aug 3, 2006 · 38,439 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain trucks equipped with an 8.1l v8 (Rpo l8-VIN g) engine have a condition in which the engine fuel rail pulse damper retainer clip may fracture resulting in inadequate retention of the damper.

Risk: If the damper comes loose, a fuel leak may result. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will replace the engine fuel rail pulse damper retainer clip free of charge. The recall began on august 31, 2006. Owners may contact chevrolet at 1-800-630-2438 and gmc trucks at 1-866-996-9463.

Recall 05V-043: Service Brakes, Hydraulic

Reported Feb 8, 2005 · 77,411 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.

Risk: If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.

Fix: Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc trucks at 1-866-996-9463 and hummer at 1-800-732-5493.

Recall 04V-045: Service Brakes, Hydraulic

Reported Feb 4, 2004 · 68,875 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.

Risk: Consequently, the valve o-ring seal may fracture. Steering efforts may be slightly increased while braking or parking. Under certain driving conditions, a fractured seal may require a slight increase in the applied brake pedal effort to achieve the same vehicle deceleration rate as prior to the seat fracture.

Fix: Dealers are to replace the hydro-boost relief valve. The recall began on june 18, 2004. Owners should contact cadillac at 1-866-982-2339; chevrolet at 1-800-630-2438; gmc at 1-866-996-9463; or hummer at 1-866-486-6376.

2004 GMC Yukon XL problems reported by owners

Problem areaReports
Electrical System31
Steering12
Engine and Engine Cooling10
Service Brakes8
Service Brakes, Hydraulic6
Equipment5
Air Bags5
Power Train4
Visibility4
Fuel System, Gasoline4
Vehicle Speed Control4
Structure4

Most reported parts

  • Electrical System › Instrument Cluster/Panel — 14
  • Engine and Engine Cooling › Engine — 3
  • Fuel System, Gasoline › Delivery › Fuel Pump — 3
  • Electrical System › Horn — 2
  • Power Train › Automatic Transmission — 2
  • Visibility › Glass, Side/Rear — 2
  • Engine and Engine Cooling › Exhaust System › Emission Control › Catalytic Convertor — 1
  • Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe — 1

Typical mileage at the time of the problem: 45,500 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 GMC Yukon XL complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · reported Apr 27, 2022
While driving on the freeway at 75 mph I felt significant reduction in speed and the rpms went pretty high. It felt as if I had my foot on the accelerator and the brake at the same time. There was also a burnt smell. After a few minutes it went back to normal. This continued to happen sporadically so I took it to my mechanic he inspected the vehicle could not find an issue he also ran a code scan. No codes pertaining to this issue only knocker sensor and O2 sensor. I replaced those anyway. Then a few days later I was driving to work at it happened again going about 55 mph it felt like the…
Service Brakes · at 91,880 miles · reported Jul 2, 2020
2004 yukon xl with 91,880 miles. Replacement left front wheel bearing/hub failed catastrophically at 6,046 miles of service. The bearing separated completely leading to a towing event. Vehicle was on an interstate highway and traveling at 70 MPH, in a straight line when this occurred. Service technician said the drive shaft on the 4WD vehicle was the only thing retaining the wheel. The prior bearing was replaced at 85,878 miles. The bearing was installed at aftermarket service center. The hub face has the following numbers etched on it. 730-0093, 12fr18107. When I look this up it appears to be…
Electrical System · at 138,554 miles · reported Jun 14, 2020
Cluster dashboard fails to light up when the key turns on the vehicle. None is the dashboard indicators move or light up, not able to see speed, miles, gas gage, etc. It takes 40 minute into a drive before it turns on randomly.
Engine · at 182,000 miles · reported Nov 6, 2018
The contact owns a 2004 gmc yukon xl. While driving 60 MPH, the check engine warning indicator illuminated. The vehicle was taken to an independent mechanic where it was diagnosed that the transmission failed and needed to be replaced. The vehicle was not repaired. The vehicle was not taken to a dealer. The manufacturer was not notified of the failure. The approximate failure mileage was 182,000.
Service Brakes · at 130,000 miles · reported Jun 22, 2016
The contact owns a 2004 gmc yukon xl. While driving at any speed and applying the brakes, the pedal would stiffen and not moved downward completely. The failure recurred continuously. The vehicle was driven to a mechanic who diagnosed that the power assist brake system failed. The VIN was excluded from NHTSA campaign number: 04v045000 (Service brakes, hydraulic). The manufacturer was notified. The vehicle was not repaired. The failure mileage was 130,000.

Other GMC Yukon XL years

Compare all GMC Yukon XL years · All GMC models

Frequently asked questions

Does the 2004 GMC Yukon XL have any recalls?

Yes — NHTSA lists 3 recalls for the 2004 GMC Yukon XL: 06V-289 (engine and engine cooling), 05V-043 (service brakes, hydraulic), 04V-045 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 GMC Yukon XL?

Owners report electrical system problems most often (31 reports), followed by steering (12). The typical mileage when problems were reported is about 45,500 miles.

Are GMC recall repairs free?

Yes. Safety recall repairs are free at authorized GMC dealers, whether you are the first owner or bought the car used.