2004 Harley-Davidson Sportster 1200R recalls and problems

The 2004 Harley-Davidson Sportster 1200R has 1 safety recall and 4 owner complaints filed with NHTSA. Recall repairs are free at any Harley-Davidson dealer.

Recalls

Complaints

Crashes / fires

1 / 0

Injuries / deaths

1 / 0

Recalls may cover only some 2004 Harley-Davidson Sportster 1200R vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Harley-Davidson Sportster 1200R recalls

Recall 06V-201: Service Brakes, Hydraulic

Reported Jun 8, 2006 · 9,506 vehicles affected · HARLEY-DAVIDSON MOTOR COMPANY

Problem: On certain motorcycles, the front master brake cylinder assembly had been built with inadequate lubrication on the secondary cup. This could cause the sliding resistance of the piston to be excessive, which in turn could cause the return of the piston to be slow upon release of the brake.

Risk: The piston may not return completely. If this happens, the rear brake light could remain illuminated which could cause a crash or injuries.

Fix: Dealers will rebuild the master cylinder. The recall began on july 10, 2006. Owners may contact harley davidson at 1-414-343-4056.

2004 Harley-Davidson Sportster 1200R problems reported by owners

Problem area	Reports
Service Brakes, Hydraulic	4

Most reported parts

Service Brakes, Hydraulic › Foundation Components › Master Cylinder — 2

Typical mileage at the time of the problem: 13,400 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Harley-Davidson Sportster 1200R complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes, Hydraulic · at 13,400 miles · reported May 28, 2008

The contact owned a 2004 harley davidson sportster. While driving approximately 65 MPH, the contact applied the brake to slow down, but the brakes locked and never unlocked. The vehicle slid to a stop on its side and the contact sustained injuries. The motorcycle was severely damaged. There was no police report. The current and failure mileages were 13,400. Updated 07/08/08. Updated

Service Brakes, Hydraulic · at 17,365 miles · reported Aug 25, 2006

Dt*: the contact stated the vehicle's brakes were inoperable. There was a NHTSA recall, #06v201000, regarding the master cylinder. The parts needed to repair the vehicle were not available at the local dealership. The manufacturer confirmed the parts were not available.

Service Brakes, Hydraulic · at 400 miles · reported Aug 4, 2006

Dt*: the contact stated NHTSA recall letter, #06v201000 was received regarding the master cylinder. The parts needed to repair the vehicle were not available at the local dealership. The manufacturer confirmed the parts are not available. The vehicle has not exhibited problems relating to the recall defect.

Service Brakes, Hydraulic · at 3,500 miles · reported Aug 3, 2006

Dt*: the contact stated that a recall letter was received pertaining to the front master brake cylinder assembly. While driving at night, the back brake lights malfunctioned and would not warn vehicles traveling from behind the motorcycle that it was about to stop. The motorcycle was taken into the dealers for repairs and the part was unavailable. The manufacturer was contacted and they could not provide a time frame for when the parts would be available. The contact was waiting for over two months for remedy on the recall.

Other Harley-Davidson Sportster 1200R years

20052004

Compare all Harley-Davidson Sportster 1200R years · All Harley-Davidson models

Frequently asked questions

Does the 2004 Harley-Davidson Sportster 1200R have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Harley-Davidson Sportster 1200R: 06V-201 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Harley-Davidson Sportster 1200R?

Owners report service brakes, hydraulic problems most often (4 reports). The typical mileage when problems were reported is about 13,400 miles.

Are Harley-Davidson recall repairs free?

Yes. Safety recall repairs are free at authorized Harley-Davidson dealers, whether you are the first owner or bought the car used.