2005 Harley-Davidson Sportster 1200R recalls and problems

The 2005 Harley-Davidson Sportster 1200R has 1 safety recall and 3 owner complaints filed with NHTSA. Recall repairs are free at any Harley-Davidson dealer.

Recalls
1
Complaints
3
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Harley-Davidson Sportster 1200R vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Harley-Davidson Sportster 1200R recalls

Recall 06V-201: Service Brakes, Hydraulic

Reported Jun 8, 2006 · 9,506 vehicles affected · HARLEY-DAVIDSON MOTOR COMPANY

Problem: On certain motorcycles, the front master brake cylinder assembly had been built with inadequate lubrication on the secondary cup. This could cause the sliding resistance of the piston to be excessive, which in turn could cause the return of the piston to be slow upon release of the brake.

Risk: The piston may not return completely. If this happens, the rear brake light could remain illuminated which could cause a crash or injuries.

Fix: Dealers will rebuild the master cylinder. The recall began on july 10, 2006. Owners may contact harley davidson at 1-414-343-4056.

2005 Harley-Davidson Sportster 1200R problems reported by owners

Problem areaReports
Service Brakes, Hydraulic2
Engine1

Most reported parts

  • Service Brakes, Hydraulic › Foundation Components › Master Cylinder — 2

Typical mileage at the time of the problem: 21,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Harley-Davidson Sportster 1200R complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 21,000 miles · reported Jan 15, 2013
My harley davidson motorcycle the motor locked up, causing a skid, this happened at low speeds but had it happened on the interstate someone could have been killed, or hurt for life. The reason the motor locked up was because screws from the air filter vibrated lose and were sucked into the motor causing the motor to lock up. Harley davidson has a known problem with vibrations, so putting screws in a place that can be sucked into the motor is a flaw, and this problem needs to be resolved before someone does get killed. These screws can't been seen, and the driver has no idea they may be lose.
Service Brakes, Hydraulic · at 6,580 miles · reported Sep 11, 2006
Failure of front brake. Near wreck with stopping car. Cannot correct problem. Dealer cannot get repair parts. This is an ongoing problem that is getting worse. Problem is intermittent but getting more frequent.

Other Harley-Davidson Sportster 1200R years

20052004

Compare all Harley-Davidson Sportster 1200R years · All Harley-Davidson models

Frequently asked questions

Does the 2005 Harley-Davidson Sportster 1200R have any recalls?

Yes — NHTSA lists 1 recall for the 2005 Harley-Davidson Sportster 1200R: 06V-201 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Harley-Davidson Sportster 1200R?

Owners report service brakes, hydraulic problems most often (2 reports), followed by engine (1). The typical mileage when problems were reported is about 21,000 miles.

Are Harley-Davidson recall repairs free?

Yes. Safety recall repairs are free at authorized Harley-Davidson dealers, whether you are the first owner or bought the car used.